- Wheel Tractor-Scraper:
- 621H (S/N: NYY1-UP)
Introduction
Inspections are the most basic form of condition monitoring. They are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to effectively intervene before problems occur.
Note: Before adjusting product settings to comply with listed baseline TA2 values, consult SIS for the latest specification values.
Creating an Electronic Copy
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Electrical System
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Inspect Battery Cables     | Cables between the battery, the starter, and the engine ground must be the correct size. Wires and cables must be free of corrosion. Wires and cables must have cable support clamps in order to prevent stress on battery connections (terminals).     |     |     |
    | Battery Test     | 12.4 VDC or more     |     | Refer to Special Instruction, SEHS7633, "Battery Test Procedure".     |
    | Charging System Test     | 18 VDC to 32 VDC     |     | Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".     |
    | Electric Starting System Test     | 12 to 16 V at −23° C (−10° F) to −7° C (19° F)     |
    | Refer to Testing and Adjusting, UENR0997, "Electric Starting System - Test".     |
14 to 18 V at −7° C (19° F) to 10° C (50° F) |
||||
16 to 24 V at 10° C (50° F) to 27° C (80° F) |
( 1 ) | N = Normal, M = Monitor, A = Action |
Engine
Cooling System
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Radiator Pressure Relief (Radiator Cap) (2)     |     |     |     |
    | Freezing Point of Engine Coolant     |     |     |     |
    | Conditioner Test of Engine Coolant     |     |     |     |
    | Belt Tension     |     |     | Auto Adjust Belt Tensioner     |
    | Difference between the Upper and Lower Radiator Tank Temperatures     |     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Test for the pressure that is listed on the cap. |
Fuel System
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Fuel Pressure     | 689 ± 228 kPa (100 ± 33 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Lubrication System
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Engine Oil Pressure at Low Idle     | -     |     |     |
    | Engine Oil Pressure at 1800 rpm     | -     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Basic Engine
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Engine Speed at Low Idle     | 700 ± 10 rpm     |     |     |
    | Engine Speed at High Idle     | 2100 ± 10 rpm     |     |     |
    | Cylinder Cutout Test     | -     |     |     |
    | Engine Crankcase Blowby Pressure     | -     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Air Inlet and Exhaust System
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Cylinder # 1 Exhaust Temperature (2)     | -     |     |     |
    | Cylinder # 2 Exhaust Temperature (2)     | -     |     |     |
    | Cylinder # 3 Exhaust Temperature (2)     | -     |     |     |
    | Cylinder # 4 Exhaust Temperature (2)     | -     |     |     |
    | Cylinder # 5 Exhaust Temperature (2)     | -     |     |     |
    | Cylinder # 6 Exhaust Temperature (2)     | -     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Compare the exhaust temperature variance at each exhaust port. |
Performance Checks
ReferenceRefer to Testing & Adjusting, KENR8874 for more detail on the following tests.
Brake Performance Checks
Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Service Brake Test (Test from OMM)     | 1200 rpm     |     |     |
    | Parking Brake Test (Test from OMM)     | 900 rpm     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Secondary Steering Performance Checks
Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Three Second Powerup Test     |     |     |     |
    | Secondary Steering Response Test - Steer Right (Stop to Stop)     |     |     |     |
    | Secondary Steering Response Test - Steer Left (Stop to Stop)     |     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Steering Performance Checks
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Steering Wheel Slip Test     | 25 ± 5°     |     |     |
    | Steering Time Stop to Stop     | 5.6 seconds to 6.5 seconds     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Hydraulic and Steering System
Steering System
Steering Relief Valve Pressure
ReferenceRefer to Testing & Adjusting, KENR8874, "Relief Valve (Steering) - Test and Adjust" for more detail on the following tests.
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | LH Turn Differential Pressure     | 15500 ± 520 kPa (2250 ± 75 psi)     |
    |     |
    | RH Turn Differential Pressure     | 15500 ± 520 kPa (2250 ± 75 psi)     |
    |     |
    | Difference Between LH and RH     | > 350 kPa (50 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Steering Standby Pressure
ReferenceRefer to Testing & Adjusting, KENR8874, "Steering System Standby Pressure - Test and Adjust" for more detail on the following tests.
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Low Pressure Standby Differential Pressure     | 827 kPa (120 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Secondary Steering Pressure
ReferenceRefer to Testing & Adjusting, KENR8874, "Secondary Steering System Pressure - Test" for more detail on the following tests.
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Steering Pressure Against Stops     | 15500 ± 520 kPa (2250 ± 75 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Implement Hydraulic System
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Main Relief Valve - Test     |     |     |     |
    | Pump Control Valve (Cushion Hitch) - Test     | 16070 ± 550 kPa (2330 ± 80psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Hydraulic Fan and Brake System
ReferenceRefer to Testing & Adjusting, KENR8876 for more details on the following tests.
Hydraulic Fan Speed
ReferenceRefer to Testing & Adjusting, KENR8876, "Hydraulic Fan Speed - Test" for more detail on the following test.
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Minimum Fan Speed @ High Idle     | 650 ± 50 RPM     |     |     |
    | Maximum Fan Speed @ High Idle     | 1635 ± 50 RPM     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Service Brake Pressure
ReferenceRefer to Testing & Adjusting, KENR8876, "Service Brake System Pressure - Test" for more detail on the following test.
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Front Wheels with brake pedal FULLY depressed     | 5862 + 517 - 345 kPa (850 + 75 - 50 psi)     |
    |     |
    | Maximum front brake pressure within 5 seconds of releasing pedal     | 140 kPa (20 psi)     |
    |     |
    | Rear Wheels with brake pedal FULLY depressed     | 5690 + 517 - 345 kPa (825 + 75 - 50 psi)     |
    |     |
    | Maximum rear brake pressure within 5 seconds of releasing pedal     | 140 kPa (20 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Parking Brake Pressure
ReferenceRefer to Testing & Adjusting, KENR8876, "Parking Brake - Test and Adjust" for more detail on the following test.
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Engine off with parking brake switch ON     | 500 kPa (73 psi)     |
    |     |
    | Low idle with parking brake switch ON     | 500 kPa (73 psi)     |
    |     |
    | Low idle with parking brake switch OFF     | 4000 kPa (580 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Power Train System
ReferenceRefer to Testing & Adjusting, KENR8878 for more details on the following tests.
Relief Valve Pressure
ReferenceRefer to Testing & Adjusting, KENR8878, "Relief Valve (Main) - Test and Adjust" for more detail on the following test.
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Low Idle     | 2688 kPa (390 psi)     |
    |     |
    | High Idle     | 2895 kPa (420 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Transmission Lube Oil Test
ReferenceRefer to Testing & Adjusting, KENR8878, "Transmission Lubrication Oil Pressure - Test" for more detail on the following test.
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Low Idle     | 5 kPa (1 psi) to 62 kPa (9 psi)     |
    |     |
    | High Idle     | 100 kPa (15 psi) to 275 kPa (40 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Transmission Clutch Pressure Test
ReferenceRefer to Testing & Adjusting, KENR8878, "Transmission Clutch Pressure - Test" for more detail on the following test.
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Clutch 1     | 2965 ± 69 kPa (430 ± 10 psi)     |
    |     |
    | Clutch 2     | 2068 ± 69 kPa (300 ± 10 psi)     |
    |     |
    | Clutch 3     | 2068 ± 69 kPa (300 ± 10 psi)     |
    |     |
    | Clutch 4     | 2068 ± 69 kPa (300 ± 10 psi)     |
    |     |
    | Clutch 5     | 2965 ± 69 kPa (430 ± 10 psi)     |
    |     |
    | Clutch 6     | 2965 ± 69 kPa (430 ± 10 psi)     |
    |     |
    | Clutch 7     | 2965 ± 69 kPa (430 ± 10 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Torque Converter Inlet Oil Pressure
ReferenceRefer to Testing & Adjusting, KENR8878, "Torque Converter Inlet Oil Pressure - Test" for more detail on the following test.
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Inlet Oil Pressure     | 930 ± 100 kPa (135 ± 15 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Torque Converter Outlet Pressure
ReferenceRefer to Testing & Adjusting, KENR8878, "Torque Converter Outlet Relief Valve Pressure - Test and Adjust" for more detail on the following test.
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Outlet Relief Valve Pressure     | 275 kPa (40 psi) to 480 kPa (70 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
S.O.S.
ReferenceRefer to Operation and Maintenance Manual, SEBU8483, "Maintenance Section" for more detail and port locations on the following S.O.S. service.
Status (1)     | Description     | Obtain     | Comments     |
    | Engine Oil Sample     | Every 250 hours     |     |
    | Hydraulic System Oil Sample     | Every 250 hours     |     |
    | Transmission Oil Sample     | Every 250 hours     |     |
    | Brake Cooling Oil Sample     | Every 500 hours     |     |
    | Differential and Final Drive Oil Sample     | Every 500 hours     |     |
    | Engine Coolant Sample (Level I)     | Every 500 hours     |     |
    | Engine Coolant Sample (Level II)     | Every 2000 hours     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |