Pump Drive - Install
Installation Procedure
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Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Qty     |
A     | 138-7575     | Link Brackets     | 4     |
B     | 1U-9202     | Lever Puller Hoist     | 1     |
C     | 1P-2420     | Transmission Repair Stand     | 1     |
F     | 1U-8846     | Gasket Sealant     | -     |
- Install bearing (36) into gear (34) .
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Illustration 1 | g01266709 |
- Install thrust discs (35). Install gear (34) .
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Illustration 2 | g01266697 |
- Install shaft (33). Install bolt (32) .
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Illustration 3 | g01265950 |
- Install O-ring seal (31), cover (30), and bolts (29) .
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Illustration 4 | g01266612 |
- Raise the temperature of bearings (28). Install bearings (28) onto gear (26) .
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Illustration 5 | g01266763 |
- Install O-ring seal (27) and gear (26) onto adapter (24) .
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Illustration 6 | g01265924 |
- Install gear (26) and adapter (24). Install bolts (25) .
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Illustration 7 | g01266820 |
- Use Tooling (A), Tooling (B), and a suitable lifting device in order to reposition case assembly (23). The weight of case assembly (23) is approximately 365 kg (800 lb). Apply Tooling (F) to case assembly (23). Install case assembly (23) .
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Illustration 8 | g01265910 |
- Install tube assembly (22) .
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Illustration 9 | g01265880 |
- Install tube assembly (21). Install bolt (20) .
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Illustration 10 | g01265863 |
- Install shims (19) and retainer (18). Install bolts (17) .
Note: If new bearings are installed, check the end play of the shaft assembly. Refer to Disassembly and Assembly, "Transmission - Assemble".
- Repeat Step 11 for the other retainers.
- Use two people in order to install gear assembly (16). The weight of gear assembly (16) is approximately 30 kg (70 lb).
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Illustration 11 | g01265831 |
- Use two people in order to install gear (15). The weight of gear (15) is approximately 23 kg (50 lb). Install retainer (14) and bolt (13) .
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Illustration 12 | g01265829 |
- Apply Tooling (F) to cover assembly (9) .
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Illustration 13 | g01265805 |
- Use Tooling (A) and a suitable lifting device in order to install cover assembly (9). The weight of cover assembly (9) is approximately 60 kg (130 lb).
- Check the end play of the shaft assembly. Refer to Disassembly and Assembly, "Transmission - Assemble".
- Position harness assembly (12) .
- Install bracket assemblies (11) and bolts (10) .
- Install O-ring seal (5). Install yoke (8), retainer (7), and bolt (6) .
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Illustration 14 | g01265795 |
- Use Tooling (A), Tooling (B), and a suitable lifting device in order to reposition transmission (4). The weight of transmission (4) is approximately 1315 kg (2900 lb).
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Illustration 15 | g01265775 |
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Illustration 16 | g01265774 |
- Install Electronic Control Module (3) and bolts (2) .
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Illustration 17 | g01265765 |
- Connect harness assemblies (1) .
End By: Install the input speed sensor. Refer to Disassembly and Assembly, "Speed Sensor (Transmission) - Install".
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