- Caterpillar Products
- Machines with SystemOne Undercarriage
Introduction
Revision | Summary of Changes in SEBF8619 |
11 | Added serial number prefixes for New Product Introduction. |
10 | Added serial number prefixes for New Product Introduction. |
09 | Added serial number prefixes for New Product Introduction. |
08 | Added D6K2 to tables.Updated Introduction Information.
Added serial number prefixes for New Product Introduction. |
07 | Added serial number prefixes for New Product Introduction. |
© 2019 Caterpillar All Rights Reserved. This guideline is for the use of Caterpillar dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law. Information contained in this document is considered Caterpillar: Confidential Yellow.
This Undercarriage Reconditioning Bulletin contains the necessary information to allow a dealer to establish a parts reusability program. Reuse and salvage information enables Caterpillar dealers and customers to benefit from cost reductions. Every effort has been made to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of product design might have caused changes to your product which are not included in this publication. This Undercarriage Reconditioning Bulletin must be used with the latest technical information that is available from Caterpillar.
For questions when using this document, work with your Dealer Technical Communicator (TC).
To report suspected errors, inaccuracies, or suggestions regarding this document, submit a form for feedback in the Service Information System(SIS Web) interface.
Summary
This guideline provides a complete list of the necessary tooling to service SystemOne Undercarriage. The Multi-Pitch Track Press has replaced the Portable Track Press. The Multi-Pitch Track Press will service all the machines equipped with the SystemOne Undercarriage.
References
Reference: Undercarriage Reconditioning Guide, SEBF8599
Reference: Tool Operating Manual, NEHS0929, "Operation and Parts for Large Multi-Pitch SystemOne Track Press Tool"
Reference: Tool Operating Manual, NEHS0930, "Operation and Parts for the Small Multi-Pitch SystemOne Track Press Tool"
Reference: Tool Operating Manual, NEHS0931, "Operation and Parts for Large 267-2107 Multi-Pitch SystemOne Track Press Tool"
Reference: Tool Operating Manual, NEHS0933, "Operation and Parts for Small 267-2109 Multi-Pitch SystemOne Track Press Tool"
Reference: Tool Operating Manual, NEHS0915, "242-5360 Portable Track Press, D6H, D6R, and 963 SystemOne Undercarriage Operation, Maintenance, and Parts"
Reference: Tool Operating Manual, NEHS0916, "252-9960 Portable Track Press, D6M, D6N, and 953 Series T2 SystemOne Undercarriage Operation, Maintenance, and Parts"
Reference: Tool Operating Manual, NEHS0914, "252-9918 Portable Track Press, D5G, D5M, and D5N SystemOne Undercarriage Operation, Maintenance, and Parts"
Reference: Tool Operating Manual, NEHS0912, "242-5400 Portable Track Press, D3G and D4G SystemOne Undercarriage Operation, Maintenance, and Parts"
Reference: Tool Operating Manual, NEHS0923, "Using the Clamp Master Tools to Separate and Connect SystemOne Undercarriage Track"
Safety
Illustration 1 | g02139237 |
Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.
This bulletin may contain hazardous steps. Hazardous steps will be identified by warning symbols like the ones.
Warning messages identify a specific, imminent, latent, hazard that has a reasonable probability of resulting in personal injury or death if the warning is ignored.
Do not attempt to disassemble or assemble this machine until you read and understand the disassembly and assembly instructions. Improper disassembly and assembly procedures could result in injury or death. |
Inspect all threaded components before use. Damaged threads may fail under hydraulic pressure. Broken threads may release flying objects that are propelled with great force. Personal injury or death can occur if struck by flying objects. |
Do not stand near the hydraulic press while the press is in operation. A component that slips or breaks under pressure may fly into the air with great force. Personal injury or death can occur if struck by flying objects. |
NOTICE |
---|
When reconditioning track assemblies always wear normal safety equipment; such as, safety glasses and steel-toed shoes. |
The machine must be on a level, hard surface before a separation of the track is made. Any time a separation of both tracks is made, the machine must have blocks correctly positioned so the machine will not move. |
Personal injury can result from grease under high pressure. The adjuster cylinder for the track is under high hydraulic pressure. Grease under high pressure can cause injury. Do not visually inspect the adjuster to see if grease is released when the valve is opened. Check the rod to see that it moves to the rear into the front support on the track roller frame. |
Keep away from the front of the machine when the track is pushed off the final drive. A minimum distance of |
Canceled Part Numbers and Replaced Part Numbers
This document does not include all canceled part number and replaced part number information. Use NPR on SIS for information about canceled part numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.
Large Multi-Pitch Track Press
Illustration 2 | g01865413 |
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Illustration 3 | g01865418 |
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The Basic Kit for the Multi-Pitch Track Press | ||
---|---|---|
Qty | Part Number | Description |
2 | Plate | |
12 | Acme Nut | |
4 | Acme Threaded Rod | |
2 | Bolt | |
2 | Block | |
1 | Guard | |
2 | Belt(1) | |
2 | Bolt(1) | |
4 | Washer(1) | |
2 | Nut(1) | |
1 | Hydraulic Cylinder |
(1) | Needed for |
(2) | Other hydraulic cylinders may be used to perform the service. However, the blocks on the Multi-Pitch Track Press need to be oriented correctly to fit the hydraulic cylinder. |
Illustration 4 | g01865421 |
Top plates |
Top Plates | |||
Sales Model | Pitch | Part Number | Qty |
D8T
D8R D8N |
|
2 | |
D6T
D6R/H D6R2 963 |
|
2 | |
D6M/N
D5R D5H 953 |
|
2 | |
D6K2
D6K D5K D5K2 PL61 |
|
2 | |
D5M/N
D5G D5C D4H |
|
2 | |
D4K
D4K2 D3K D3K2 D4G D3G |
|
2 |
Starter Link for Installation(1) | |||
Sales Model | Pitch | Part Number | Qty |
D6T
D6R/H D6R2 963 |
|
1 | |
D6M/N
D5R D5H 953 |
|
1 | |
D6K2
D6K D5K D5K2 PL61 |
|
1 | |
D5M/N
D5G D5C D4H |
|
1 | |
D4K
D4K2 D3K D3K2 D4G D3G |
|
1 | |
(1) | The starter link is not required for installation or removal. |
Illustration 5 | g01903641 |
|
Illustration 6 | g01903643 |
|
Additional Contact Plate for Installation | ||
Sales Model | Part Number | Qty |
D8T
D8R D8N |
4 | |
D6R
D6K2 D6K D5K D5K2 PL61 D5M/N D5G D5C D4H D4K D4K2 D3K D3K2 D4G D3G |
2 |
Illustration 7 | g01865422 |
Contact tools for removal |
Contact Tools for Removal | ||
Sales Model | Part Number | Qty |
D8T
D8R D8N |
2 | |
D6T
D6R/H D6R2 D6M/N D5R D5H 963 953 |
2 | |
D6K2
D6K D5K D5K2 PL61 D5M/N D5G D5C D4H |
2 | |
D4K
D4K2 D3K D3K2 D4G D3G |
2 |
Illustration 8 | g01865424 |
Puller plate |
Illustration 9 | g01865426 |
|
Puller Plate for Installation and Removal | ||
Sales Model | Part Number | Qty |
D8T
D8R D8N D6T D6R/H D6R2 D6M/N D5R D5H D6K2 D6K D5K D5K2 D4K D4K2 D3K D3K2 D4G D3G 963 953 PL61 |
273-8788 Plate(1) |
1 |
D5M/N
D5G D5C D4H |
1 |
(1) | Needed for removal on the D8T, D8R, and D8N |
Illustration 10 | g01886863 |
Shim |
Shims | |
Part Number | Description |
|
|
|
|
|
|
|
|
|
|
|
Illustration 11 | g01886906 |
Spacer |
Spacers | ||
Sales Model | Part Number | Qty |
D8T
D8R D8N |
6 | |
D6T
D6R/H D6R2 D6M/N D5R D5H D6K2 D6K D5K D5K2 D5M/N D5G D5C D4H D4K D4K2 D3K D3K2 D4G D3G 963 953 PL61 |
6 |
Small Multi-Pitch Track Press
Basic Press Components | ||
Qty | Part Number | Description |
2 | Plate | |
2 | Rod End Contact | |
2 | Rod End Contact | |
2 | Link Plate As | |
1 | Plate | |
2 | Block | |
2 | Bolt | |
2 | Shim Block As | |
2 | Shim Block As | |
2 | Shim Block As | |
2 | Shim Block As | |
2 | Shim Block As | |
2 | Shim Block As | |
4 | Threaded Acme Rod | |
4 | Half Nut | |
8 | Full Nut | |
1 | Guard | |
2 | Down Strap Hold | |
2 | Bolt | |
4 | Hard Washer | |
2 | Full Nut |
SystemOne Clamp Master Tooling
Illustration 12 | g01909037 |
Master tool kit |
Master Tool Kit(1) | ||
Sales Model | Pitch | Part Number |
D6T
D6R/H D6R2 963 |
|
|
D6M/N
D5R D5H 953 |
|
|
D6K2
D6K D5K PL61 |
|
|
D5M/N
D5G D5C D4H |
|
(1) | The kit includes the threaded plate, the plate, and the two set screws. |
SystemOne Portable Track Press
The following tool groups have been Canceled and replaced by the Multi-Pitch Track Press. Refer to the "Multi-Pitch Track Press" section of this guideline for the correct tooling.
Qty | Part Number | Description |
1 | Flexible Guard Group | |
2 | Plastic Storage Bag | |
1 | Hydraulic Hose Group | |
4 | Bolt | |
2 | Contact Tool (Removal) | |
2 | Contact Tool (Installation) | |
10 | Hex Socket Bolt | |
4 | Stud | |
1 | Starter Link | |
8 | Nut | |
1 | Plate (Removal) | |
1 | Plate (Installation) | |
2 | Bolt | |
6 | Plastic Locating Pin | |
2 | Track Nut | |
1 | Link Support Plate | |
2 | Track Bolt | |
1 | Yoke Plate Group | |
1 | Installation Plate | |
2 | Bolt | |
1 | Case Group |
Qty | Part Number | Description |
1 | Flexible Guard Group | |
2 | Plastic Storage Bag | |
1 | Hydraulic Hose Group | |
4 | Bolt | |
2 | Contact Tool (Removal) | |
2 | Contact Tool (Installation) | |
10 | Hex Socket Bolt | |
4 | Stud | |
1 | Starter Link | |
8 | Nut | |
1 | Plate (Removal) | |
1 | Plate (Installation) | |
2 | Bolt | |
6 | Plastic Locating Pin | |
2 | Track Nut | |
1 | Link Support Plate | |
2 | Track Bolt | |
1 | Yoke Plate Gp | |
1 | Installation Plate | |
2 | Bolt | |
1 | Case Group |
Qty | Part Number | Description |
1 | Flexible Guard Group | |
2 | Plastic Storage Bag | |
1 | Hydraulic Hose Group | |
4 | Bolt | |
2 | Contact Tool (Removal) | |
2 | Contact Tool (Installation) | |
10 | Hex Socket Bolt | |
4 | Stud | |
1 | Starter Link | |
8 | Nut | |
1 | Plate (Removal) | |
1 | Plate (Installation) | |
2 | Bolt | |
6 | Plastic Locating Pin | |
2 | Track Nut | |
1 | Link Support Plate | |
2 | Track Bolt | |
1 | Yoke Plate Group | |
1 | Installation Plate | |
2 | Bolt | |
1 | Case Group |
Qty | Part Number | Description |
1 | Flexible Guard Group | |
2 | Plastic Storage Bag | |
1 | Hydraulic Hose Group | |
4 | Bolt | |
2 | Contact Tool (Removal) | |
2 | Contact Tool (Installation) | |
10 | Hex Socket Bolt | |
4 | Stud | |
1 | Starter Link | |
8 | Nut | |
1 | Plate (Removal) | |
1 | Plate (Installation) | |
2 | Bolt | |
6 | Plastic Locating Pin | |
2 | Track Nut | |
1 | Link Support Plate | |
2 | Track Bolt | |
1 | Yoke Plate Group | |
1 | Subassembly Hydraulic Group | |
1 | Installation Plate | |
2 | Bolt | |
1 | Case Group |