Instructions for the Field Installation of the 324-8180 Electrohydraulic Control Conversion Gp (Kit, Joystick to 2-Lever Control). and the 324-8181 Electrohydraulic Control Conversion Gp (Kit, Joystick to 3-Lever Control){5063, 5702, 5705} Caterpillar


Instructions for the Field Installation of the 324-8180 Electrohydraulic Control Conversion Gp (Kit, Joystick to 2-Lever Control). and the 324-8181 Electrohydraulic Control Conversion Gp (Kit, Joystick to 3-Lever Control){5063, 5702, 5705}

Usage:

966H A6D
Wheel Loader:
950H (S/N: K5K1-UP)
962H (S/N: K6K1-UP)
966H (S/N: A6D1-UP)
972H (S/N: A7D1-UP)

Introduction

This service publication contains the installation information that is needed to convert to a electrohydraulic lever control on a field machine.

A complete listing of the parts that are contained in these kits is listed in the Parts Manual, SEBC1504. This supplemental product support literature should be used with the appropriate Service Manual that is available for the standard machine.

Do not perform any procedure and do not order parts that are outlined in this publication until you understand the information that is contained in this document.

Removal of the Joystick Control

Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".




    Illustration 1g01445453

    Top view of operator controls

    (A) Truss head screw

    (B) Cushion assembly

    (C) Screw

    (D) Screw

    (E) Washer

    (F) Horn switch

    (G) Downshift switch

    (H) Cover

  1. Remove the following:

    • Two Truss head screw (A)

    • One Cushion Assembly (B)

    • Four Screws (C)

    • Two Screws (D)

    • Four Washer (E)

    • One Horn switch (F)

    • One Downshift switch (G)

    • One Cover (H)

    Note: Keep the cushion assembly and all of the mounting hardware for later use.

  1. Remove the operator control by removing the two screws that are holding the operator controls to the support for the operator control. Keep the two screws for later use.

  1. Disconnect the harness for the operator control from the cab harness.

  1. Remove the horn switch (F) from the original cover. Keep the horn switch (F) for later use.

  1. Remove the downshift switch (G) from the original cover. Keep the downshift switch (G) for later use.

Installation of the 324-8181 Electrohydraulic Control Conversion Gp (Kit, Joystick to 3-Lever Control)

Note: Software must be uploaded to this group before final installation and testing.




    Illustration 2g01445480

    Top view of the operator control

  1. Use twelve 9X-2044 Screws (2) and install three 307-4671 Handle Control Groups (1) onto the 262-5240 Plate As (3) .



    Illustration 3g01445601

    Top view of the operator control

  1. Use the four 9X-2044 Screws (2) and install the 262-5240 Plate As (3) onto the 262-5239 Housing As (4) .

  1. Install a .1 Meter length of 5C-8465 Seal (5) onto the front and rear of the 262-5239 Housing As (4) .



    Illustration 4g01464173

    Top view of the cover

  1. Install the following parts onto the 262-5237 Cover (12) :

  1. Install the original horn switch into the 262-5237 Cover (12) .

  1. Install the original downshift switch into the 262-5237 Cover (12) .

  1. Use the following hardware and install the 262-5237 Cover (12) onto the 262-5239 Housing As .

  1. Use the following hardware and install the 245-6447 Cushion (21) onto the 262-5237 Cover (12) .




    Illustration 5g01446336

    Right side cutaway view of the operator control

  1. Connect the 310-7565 Cab Harness As (14) to the following connections:

    • The horn switch

    • The downshift switch

    • The lift lever

    • The tilt lever

    • The third function lever

  1. Use the following hardware and secure the 310-7565 Cab Harness As (14) :




    Illustration 6g01465647

  1. Use the following hardware and mount the operator control onto the support for the operator control.

  1. Connect the 310-7565 Cab Harness As (14) to the main cab harness.

  1. Use three 9X-2044 Screws (19) and install the 247-4969 Plate (27) onto the housing assembly.



    Illustration 7g01464130

  1. Install the 265-6696 Rocker Switch (Third Function Select) (26) into the control panel.

Installation of the 324-8180 Electrohydraulic Control Conversion Gp (Kit, Joystick to 2-Lever Control)

Note: Software must be uploaded to this group before final installation and testing.




    Illustration 8g01446994

    Top view of the operator control

  1. Use eight 9X-2044 Screws (2) and install two 307-4671 Handle Control Groups (1) onto the 262-5240 Plate As (3) .



    Illustration 9g01446997

    Top view of the operator control

  1. Use the four 9X-2044 Screws (2) and install the 262-5240 Plate As (3) onto the 262-5239 Housing As (4) .

  1. Install a 5C-8465 Seal (5) onto the front and rear of the 262-5239 Housing As (4) .



    Illustration 10g01465827

    Top view of the cover

  1. Install the following parts onto the 262-5236 Cover (12) :

  1. Install the original horn switch into the 262-5236 Cover (12) .

  1. Install the original downshift switch into the 262-5236 Cover (12) .

  1. Use the following hardware and install the 262-5236 Cover (12) onto the 262-5239 Housing As :

  1. Use the following hardware and install the 245-6447 Cushion (21) onto the 262-5237 Cover (12) .




    Illustration 11g01446336

    Right side cutaway view of the operator control

  1. Connect the 310-7565 Cab Harness As (14) to the following connections:

    • The horn switch

    • The downshift switch

    • The lift lever

    • The tilt lever

  1. Use the following hardware and secure the 310-7565 Cab Harness As (14) :




    Illustration 12g01465927

  1. Use the following hardware and mount the operator control onto the support for the operator control.

  1. Connect the 310-7565 Cab Harness As (14) to the main cab harness.

  1. Use three 9X-2044 Screws (19) and install the 247-4969 Plate (27) onto the housing assembly.

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