PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE THROTTLE PEDAL PLATE ON CERTAIN 623G, 627G, 631G, AND 637G WHEEL TRACTOR-SCRAPERS Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE THROTTLE PEDAL PLATE ON CERTAIN 623G, 627G, 631G, AND 637G WHEEL TRACTOR-SCRAPERS

Usage:

Caterpillar: Confidential Yellow
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE THROTTLE PEDAL PLATE ON CERTAIN 623G, 627G, 631G, AND 637G WHEEL TRACTOR-SCRAPERS
SEBE7830

November 14, 2001
U-312
AU-207
S-157
H-116
O-238


 
Safety

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE THROTTLE PEDAL PLATE ON CERTAIN 623G, 627G, 631G, AND 637G WHEEL TRACTOR-SCRAPERS

1265 1276
PI10107
NOTE: This Program must be administered as soon as possible. When reporting the repair, use "PI10107" as the Part number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI10107" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

PROBLEM

The lot number on the throttle pedal plate identification plate needs to be inspected on certain 623G, 627G, 631G, and 637G Wheel Tractor-Scrapers. The pedal pivot on the plate assembly of the 113-4799 Pedal Assembly may not have sufficient weld. This could cause the pedal to separate from the plate assembly, which could result in loss of throttle response.

AFFECTED PRODUCT

Model
Identification Number
623G ARW351-354
627G AXF584-592
631G AWK226
637G     AXT305-306

PARTS NEEDED

Dealers will need to order parts for this Program.
 
Quantity
Part Number
Description
See Note
1606354
PLATE AS.
NOTE: Only pedals having a Lot # of "L455" as the last four characters on the bottom line of the identification label are to be replaced under this program.

ACTION REQUIRED

See the attached procedure.

OWNER NOTIFICATION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts
Labor Hrs.
Parts
Labor Hrs.
Parts
Labor Hrs.
100%
1
0
0
0
0
NOTE: This is a 1-hour job.
NOTE: U.S. and Canadian Dealers Only - This Program does not qualify for a Type 2 SIMS Report

PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 

MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 

Attach. (1-Owner Notification)
        (2-Rework Procedure)
 

COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE THROTTLE PEDAL PLATE ON CERTAIN 623G, 627G, 631G, AND 637G WHEEL TRACTOR-SCRAPERS

MODELS INVOLVED - 623G, 627G, 631G, AND 637G WHEEL TRACTOR-SCRAPERS

Dear Caterpillar Product Owner:

The lot number on the throttle pedal plate identification plate needs to be inspected on the products listed below. The pedal pivot on the plate assembly of the 113-4799 Pedal Assembly may not have sufficient weld. This could cause the pedal to separate from the plate assembly, which could result in loss of throttle response.

Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated November 14, 2001 when scheduling this service. You will not be charged for the service performed.

We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction.

Caterpillar Inc.

Identification #(s)
 

Attached to November 14, 2001 Service Letter

REWORK PROCEDURE

  1. Check the Lot # on Identification Label. Only pedals having "L455" as the last four characters on the bottom line need to be reworked. Pedals that do not have "L455" on the label require no further action. (See Photos)

  2. If the pedal needs to be replaced, remove the 113-4799 Pedal Assembly from floor.
  3. Remove wiring harness clip from bottom plate.
  4. Remove treadle pin and separate the pedal assembly from the plate.
  5. Reinstall using new 160-6354 Plate.

Caterpillar Information System:

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