M316D Wheeled Excavator TA2 Technical Inspection{0372, 1000, 7000, 753T, 7565} Caterpillar

Excavator:

M316D (S/N: W6A1-UP)

Introduction

Inspections are the most basic form of condition monitoring. Inspections are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to intervene effectively before problems occur.

Note: Before adjusting product settings to comply with listed baseline TA2 values, consult SIS for the latest specification values.

Note: Specification values are based on the following machine settings, unless otherwise stated.

• Engine Speed Dial "10"

• HP Mode

• AEC OFF

• A/C OFF

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Electrical System

Table 1

Status (1)	Description	Specification	Actual	Comments
	Inspect Battery Cables	Cables between the battery, the starter, and the engine ground must be the correct size. Wires and cables must be free of corrosion. Wires and cables must have cable support clamps in order to prevent stress on battery connections (terminals).
	Battery Test	12.4 VDC or more		Refer to Special Instruction, SEHS7633, "Battery Test Procedure".
	Charging System Test	18 VDC to 32 VDC		Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".
	Electric Starting System Test	12 to 16 V at −23° C (−10° F) to −7° C (19° F)		Refer to Testing and Adjusting, KENR5291, "Electric Starting System - Test".
		14 to 18 V at −7° C (19° F) to 10° C (50° F)
		16 to 24 V at 10° C (50° F) to 27° C (80° F)

( 1 )

N = Normal, M = Monitor, A = Action

Engine

Cooling System

Table 2

Status (1)	Description	Specification	Actual	Comments
	Radiator Pressure Relief (Radiator Cap) (2)	NA		Refer to System Operation Testing and Adjusting.
	Freezing Point of Engine Coolant	NA		Refer to Operation and Maintenance Manual.
	Belt Tension	Auto-tension
	Conditioner Test of Engine Coolant	82° to 87°C (180° to 189°F)		Opening temperature. Fully open temperature of the water temperature regulator is 95° C (203° F).
	Difference between the Upper and Lower Radiator Tank Temperatures

( 1 )	N = Normal, M = Monitor, A = Action
( 2 )	Test for the pressure that is listed on the cap.

Fuel System

Table 3

Status (1)	Description	Specification	Actual	Comments
	Fuel Pressure at HIGH IDLE	400 to 500 kPa (58 to 73 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Lubrication System

Table 4

Status (1)	Description	Specification	Actual	Comments
	Engine Oil Pressure at HIGH IDLE	315 kPa (46 psi) minimum

( 1 )

N = Normal, M = Monitor, A = Action

Basic Engine

Table 5

"Engine Performance - Test (Engine Speed)"
Status (1)	Description	Specification	Actual	Comments
	Low Idle AEC OFF	1065 ± 20 rpm
	Low Idle AEC ON	960 ± 10 rpm
	High Idle No Load	2050 ± 20 rpm
	High Idle Load	2000 rpm

( 1 )

N = Normal, M = Monitor, A = Action

Air Inlet and Exhaust System

Table 6

Status (1)	Description	Specification	Actual	Comments
	Pump Stall Boost Pressure
	Engine Speed - Full Load
	Cylinder # 1 Exhaust Temperature (2)
	Cylinder # 2 Exhaust Temperature (2)
	Cylinder # 3 Exhaust Temperature (2)
	Cylinder # 4 Exhaust Temperature (2)
	Cylinder # 5 Exhaust Temperature (2)
	Cylinder # 6 Exhaust Temperature (2)

( 1 )	N = Normal, M = Monitor, A = Action
( 2 )	Compare the exhaust temperature variance at each exhaust port.

Performance Checks

ReferenceRefer to Testing & Adjusting, RENR9465, "Hydraulic System" for more detail on the following test.

Operational Checks

Swing Speed and Overswing on Level Ground - Check

Table 7

Swing Speed and Overswing on Level Ground - Check
Status (1)	Description	Specifications (2)	Actual	Comments
	Left Swing	10.0 to 10.5
	Right Swing

( 1 )	N = Normal, M = Monitor, A = Action
( 2 )	Number of revolutions in 60 seconds.

Cylinder Drift - Check

Table 8

Cylinder Operating Speed (seconds)
Status (1)	Description	Specifications		Actual	Comments
		Maximum Drift without Lowering Control Valve (2)	Maximum Drift with Lowering Control Valve (2)
	Boom Extension	14 mm (0.6 inch)	3 mm (0.12 inch)
	Boom Retraction	25 mm (0.9 inch)	3 mm (0.12 inch)
	Stick Extension	25 mm (0.9 inch)	3 mm (0.12 inch)
	Stick Retraction	42 mm (1.7 inch)	3 mm (0.12 inch)
	Bucket Extension	34 mm (1.3 inch)	3 mm (0.12 inch)
	Bucket Retraction	63 mm (2.5 inch)	3 mm (0.12 inch)
	VA Boom Extension	19 mm (0.7 inch)	3 mm (0.12 inch)
	VA Boom Retraction	25 mm (0.9 inch)	3 mm (0.12 inch)

( 1 )	N = Normal, M = Monitor, A = Action
( 2 )	Cylinder pressure of 28000 kPa (4060 psi) was used in order to calculate the maximum drift.

Cylinder Speed - Check

Table 9

"Cylinder Speed - Check"
Status (1)	Description	Specifications (2)	Actual	Comments
	Boom Extension (3)	15.0 ± 0.8
	Boom Retraction (3)	17.3 ± 0.8
	Stick Extension	3.6 ± 0.5
	Stick Retraction	3.5 ± 0.5
	Bucket Extension	2.5 ± 0.5
	Bucket Retraction	2.1 ± 0.5
	VA Boom Extension	3.6 ± 0.5
	VA Boom Retraction	9.0 ± 0.5
	Stabilizer Extension (4)	8.0 ± 0.5
	Stabilizer Retraction (4)	8.4 ± 0.5
	Parallel Dozer Blade Extension	2.4 ± 0.5
	Parallel Dozer Blade Retraction	2.1 ± 0.5
	Radial Dozer Blade Extension	2.5 ± 0.5
	Radial Dozer Blade Retraction	2.8 ± 0.5

( 1 )	N = Normal, M = Monitor, A = Action
( 2 )	Cylinder Operating Speed (seconds)
( 3 )	The operating speed of the boom cylinder is measured in centimeters per second.
( 4 )	Movement of two cylinders at the same time.

Hydraulic System

ReferenceRefer to Testing & Adjusting, RENR9465, "Hydraulic System" for more detail on the following test.

Pilot System

Pilot System Pressure - Test

Table 10

Status (1)	Description	Specifications	Actual	Comments
	Pilot System Pressure	3200 to 3400 kPa (464 to 493 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Accumulator (Pilot) - Test and Charge

Table 11

Status (1)	Description	Specifications	Actual	Comments
	Axle accumulator gas charge pressure	1000 kPa (145 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Pump System

Margin Pressure - Test and Adjust

Table 12

Status (1)	Description		Specifications	Actual	Comments
	Margin Pressure		2200 to 2400 kPa (319 to 348 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Main Pump - Test

Table 13

Status (1)	Description	Specifications	Actual	Comments
	Pump Pressure	33000 ± 2000 kPa (4786 ± 290 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Main Pump (Destroke Pressure) - Test and Adjust

Table 14

Status (1)	Description	Specifications	Actual	Comments
	Destroke Pressure	14000 + 2500 kPa (2031 + 363 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Main Control Valve System

Relief Valve (Signal Limiter) - Test and Adjust

Table 15

Status (1)	Description		Specifications	Actual	Comments
	Load Sensing Signal Limiter Pressure	Standard	33000 + 1000 kPa (4800 + 145 psi)
		Heavy Lift	35500 + 1000 kPa (5150 + 145 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Relief Valve (Main) - Test and Adjust

Table 16

Status (1)	Description	Specifications	Actual	Comments
	Main Relief Valve Pressure	41000 + 2000 kPa (5947 + 290 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Relief Valve (Line) - Test and Adjust (Minimum Relief Pressure (SmartBoom))

Table 17

Status (1)	Description	Specifications	Actual	Comments
	Minimum Line Relief Pressure	3000 kPa (435 psi) maximum

( 1 )

N = Normal, M = Monitor, A = Action

Relief Valve (Line) - Test and Adjust (Maximum Relief Pressure (SmartBoom))

Table 18

Status (1)	Description	Specifications	Actual	Comments
	Maximum Line Relief Pressure	41000 + 2000 kPa (5950 + 290 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Relief Valve (Line) - Test and Adjust (Implement)

Table 19

Status (1)	Description			Specifications	Actual	Comments
	Line relief valve	Boom Cylinder	Head End	41000 + 2000 kPa (5950 + 290 psi)
			Rod End
		Stick Cylinder	Head End
			Rod End
		Bucket Cylinder	Head End
			Rod End
		VA Boom Cylinder	Head End
			Rod End
		Travel		42000 + 1000 kPa (6100 + 145 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Boom System

Control Valve (Boom Lowering) - Test

Table 20

Status (1)	Description	Specifications	Actual	Comments
	Boom lowering relief pressure	41000 to 42000 kPa (5947 to 6092 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Pressure Switch (Overload Warning) - Test and Adjust (If Equipped)

Table 21

Status (1)	Description	Specifications	Actual	Comments
	Overload Warning Pressure Range	14000 to 22000 kPa (2030 to 3190 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Stick System

Control Valve (Stick Lowering) - Test

Table 22

Status (1)	Description	Specifications	Actual	Comments
	Stick lowering relief pressure	41000 to 42000 kPa (5947 to 6092 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Swing System

Swing Pump Control (Mechanical Zero) - Test and Adjust

Table 23

Status (1)	Description	Specifications	Actual	Comments
	Swing charge pressure (pump)	2000 to 2200 kPa (290 to 320 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Swing Pump Control (High Pressure Cutoff) - Test and Adjust

Table 24

Status (1)	Description	Specifications	Actual	Comments
	Swing cutoff pressure	37000 + 1500 kPa (5366 + 218 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Swing Brake Pressure - Test

Table 25

Status (1)	Description	Specifications	Actual	Comments
	Swing Brake Pressure	2900 to 3200 kPa (421 to 464 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Relief Valve (Swing Charge Pressure) - Test and Adjust

Table 26

Status (1)	Description	Specifications	Actual	Comments
	Swing Charge Pressure	2000 to 2200 kPa (290 to 319 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Relief Valve (Swing Pump) - Test and Adjust - Line Relief Valves

Table 27

Status (1)	Description	Specifications	Actual	Comments
	Line relief valve - Swing	39200 ± 1000 kPa (5686 ± 145 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Travel System

Travel Motor (Destroke Point) - Test and Adjust

Table 28

Status (1)	Description	Specifications	Actual	Comments
	Destroke Point Pressure	550 ± 50 kPa (80 ± 7 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Travel Motor (Upstroke Point) - Test and Adjust

Table 29

Status (1)	Description	Specifications	Actual	Comments
	Upstroke Point Pressure	15000 to 15500 kPa (2176 to 2248 psi)
	Main Relief Valve Pressure	30000 ± 1000 kPa (4351 ± 145 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Relief Valve (Travel Motor) - Test and Adjust

Table 30

Status (1)	Description	Specifications	Actual	Comments
	Travel Motor Relief Pressure	43000 ± 1000 kPa (6237 ± 145 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Travel Speed - Test and Adjust

Table 31

Status (1)	Description	Specifications	Actual	Comments
	Travel Speed	20 to 37 km/h (12 to 23 mph)

( 1 )

N = Normal, M = Monitor, A = Action

Travel Motor (Maximum Displacement) - Test and Adjust

Table 32

Status (1)	Description	Specifications	Actual	Comments
	Target Output Speed (rpm)	136 to 204

( 1 )

N = Normal, M = Monitor, A = Action

Steering and Brake Systems

Accumulator (Wheel Brake Charge Pressure) - Test and Adjust

Table 33

Status (1)	Description	Specifications	Actual	Comments
	Wheel brake accumulator gas charge pressure (2)	4500 kPa (653 psi)

( 1 )	N = Normal, M = Monitor, A = Action
( 2 )	The wheel brake accumulator charge pressure was tested at 20° C (68° F).

Brake Control Valve (Service) - Adjust

Table 34

Status (1)	Description	Specifications	Actual	Comments
	Service Brake Control Valve Pressure (Active)	7500 ± 500 kPa (1088 ± 73 psi)
	Service Brake Control Valve Pressure (Inactive)	Less than 35 kPa (5 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Relief Valve (Steering) - Test

Table 35

Status (1)	Description	Specifications	Actual	Comments
	Steering Relief Valve Pressure	20000 ± 1000 kPa (2901 ± 145 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Work Tool Systems

Relief Valve (Line, Hammer) - Test and Adjust - If Equipped

Table 36

Status (1)	Description	Specifications	Actual	Comments
	Hammer relief valve	41000 ± 1000 kPa (5947 ± 145 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Relief Valve (Medium Pressure Function) - Test and Adjust

Table 37

Status (1)	Description	Specifications	Actual	Comments
	Medium Pressure Function relief valve	17500 + 1000 kPa (2538 + 145 psi)

( 1 )

N = Normal, M = Monitor, A = Action

Relief Valve (Second High Pressure Function) - Test and Adjust

Table 38

Status (1)	Description	Specifications	Actual	Comments
	Second High Pressure Function relief valve	41000 ± 2000 kPa (5947 ± 290 psi)

( 1 )

N = Normal, M = Monitor, A = Action

S.O.S

ReferenceRefer to Operation and Maintenance Manual, SEBU8676, "Maintenance Interval Schedule" and Operation and Maintenance Manual, SEBU8017, "Maintenance Interval Schedule" for more detail on performing S.O.S samples.

Table 39

Status (1)	Description	Obtain		Comments
	Engine Oil Sample
	Engine Coolant Sample (Level II)
	Hydraulic Oil Sample
	Swing Drive Oil Sample
	Right Final Drive Oil Sample
	Left Final Drive Oil Sample

( 1 )

N = Normal, M = Monitor, A = Action