- Excavator:
- M315D (S/N: W5M1-UP)
Introduction
Inspections are the most basic form of condition monitoring. Inspections are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to intervene effectively before problems occur.
Note: Before adjusting product settings to comply with listed baseline TA2 values, consult SIS for the latest specification values.
Note: Specification values are based on the following machine settings, unless otherwise stated.
- Engine Speed Dial "10"
- HP Mode
- AESC OFF
- A/C OFF
Creating an Electronic Copy
Use the following procedure to create an editable electronic copy from SIS Web.
- Click format to print.
- Save the document as an HTML format.
- Open the document with Microsoft Word.
Electrical System
Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Inspect Battery Cables     | Cables between the battery, the starter, and the engine ground must be the correct size. Wires and cables must be free of corrosion. Wires and cables must have cable support clamps in order to prevent stress on battery connections (terminals).     |     |     |
    | Battery Test     | 12.4 VDC or more     |     | Refer to Special Instruction, SEHS7633, "Battery Test Procedure".     |
    | Charging System Test     | 18 VDC to 32 VDC     |     | Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".     |
    | Electric Starting System Test     | 12 to 16 V at −23° C (−10° F) to −7° C (19° F)     |
    | Refer to Testing and Adjusting, KENR6643, "Electric Starting System - Test".     |
14 to 18 V at −7° C (19° F) to 10° C (50° F) |
||||
16 to 24 V at 10° C (50° F) to 27° C (80° F) |
( 1 ) | N = Normal, M = Monitor, A = Action |
Engine
Cooling System
Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Radiator Pressure Relief (Radiator Cap) (2)     | NA     |     | Refer to System Operation Testing and Adjusting.     |
    | Freezing Point of Engine Coolant     | NA     |     | Refer to Operation and Maintenance Manual.     |
    | Belt Tension     | Auto-tension     |     | For air conditioner new belt, apply 420 + 20 - 10 N (94 + 4 - 2 lb) A used belt after inspection, apply 325 ± 10 N (73 ± 2 lb) of force.     |
    | Conditioner Test of Engine Coolant     | 95° C (203° F)     |
    | Full open temperature     |
    | Difference between the Upper and Lower Radiator Tank Temperatures     | NA     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Test for the pressure that is listed on the cap. |
Fuel System
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Fuel Pressure at HIGH IDLE     | 400 to 500 kPa (58 to 73 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Lubrication System
Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Engine Oil Pressure at LOW IDLE     | NA     |     |     |
    | Engine Oil Pressure at HIGH IDLE     | 280 kPa (41 psi) Minimum     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Basic Engine
"Engine Performance - Test (Engine Speed)"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Low Idle AESC OFF     |
1065 ± 20 rpm     |     |     |
    | Low Idle AESC ON     |
960 ± 10 rpm     |     |     |
    | High Idle (No Load) AESC OFF     |
2050 ± 20 rpm     |     |     |
    | Minimum engine speed at High Idle (Load) AESC OFF     |
2000 rpm     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Air Inlet and Exhaust System
Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Cylinder # 1 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 2 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 3 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 4 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 5 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 6 Exhaust Temperature (2)     |     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Compare the exhaust temperature variance at each exhaust port. |
Performance Checks
ReferenceRefer to Testing & Adjusting, RENR9465, "Hydraulic System" for more detail on the following test.
Operational Checks
Swing Speed and Overswing on Level Ground - Check
Swing Speed and Overswing on Level Ground - Check     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Left Swing     | 10.0 to 10.5     |     |     |
    | Right Swing     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Number of revolutions in 60 seconds. |
Cylinder Drift - Check
Cylinder Operating Speed (seconds)     | |||||
---|---|---|---|---|---|
Status (1)     | Description     | Specifications     | Actual     | Comments     | |
Maximum Drift without Lowering Control Valve (2) | Maximum Drift with Lowering Control Valve (2) | ||||
    | Boom Extension     | 14 mm (0.6 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Boom Retraction     | 26 mm (1 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Stick Extension     | 26 mm (1 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Stick Retraction     | 42 mm (1.7 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Bucket Extension     | 34 mm (1.3 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Bucket Retraction     | 63 mm (2.5 inch)     |
3 mm (0.12 inch)     |
    |     |
    | VA Boom Extension     | 19 mm (0.7 inch)     |
3 mm (0.12 inch)     |
    |     |
    | VA Boom Retraction     | 26 mm (1 inch)     |
3 mm (0.12 inch)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Cylinder pressure of 28000 kPa (4060 psi) was used in order to calculate the maximum drift. |
Cylinder Speed - Check
"Cylinder Speed - Check"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     |
Comments     |
    | Boom Extension (3)     | 14.9 ± 0.8     |     |     |
    | Boom Retraction (3)     | 20.8± 0.8     |     |     |
    | Stick Extension     | 3.6 ± 0.5     |     |     |
    | Stick Retraction     | 3.3 ± 0.5     |     |     |
    | Bucket Extension     | 2.7 ± 0.5     |     |     |
    | Bucket Retraction     | 2.1 ± 0.5     |     |     |
    | VA Boom Extension     | 3.8 ± 0.5     |     |     |
    | VA Boom Retraction     | 9.7 ± 0.5     |     |     |
    | Stabilizer Extension (4)     | 5.5± 0.5     |     |     |
    | Stabilizer Retraction (4)     | 5.5± 0.5     |     |     |
    | Radial Dozer Blade Extension     | 2.2 ± 0.5     |     |     |
    | Radial Dozer Blade Retraction     | 2.3 ± 0.5     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Cylinder Operating Speed (seconds) |
( 3 ) | The operating speed of the boom cylinder is measured in centimeters per second. |
( 4 ) | Movement of two cylinders at the same time. |
Hydraulic System
ReferenceRefer to Testing & Adjusting, RENR9465, "Hydraulic System" for more detail on the following test.
Pilot System
Pilot System Pressure - Test
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Pilot System Pressure     | 3200 ± 200 kPa (464 ± 29 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Accumulator (Pilot) - Test and Charge
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Axle accumulator gas charge pressure     | 1000 kPa (145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Pump System
Margin Pressure - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     | |
---|---|---|---|---|---|
    | Margin Pressure     | 2200 to 2400 kPa (319 to 348 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Main Pump - Test
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Pump Pressure     | 33000 ± 2000 kPa (4786 ± 290 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Main Pump (Destroke Pressure) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Destroke Pressure     | 15700 ± 1000 kPa (2280 ± 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Main Control Valve System
Relief Valve (Signal Limiter) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     | |
---|---|---|---|---|---|
    | Load Sensing Signal Limiter Pressure     | Standard     | 33000 + 1000 kPa (4800 + 145 psi)     |
    |     |
    | Heavy Lift | 35500 + 1000 kPa (5150 + 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Relief Valve (Main) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Main Relief Valve Pressure     | 41000 + 2000 kPa (5947 + 290 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Relief Valve (Line) - Test and Adjust (Minimum Relief Pressure (SmartBoom))
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Minimum Line Relief Pressure     | 3000 kPa (435 psi) maximum     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Relief Valve (Line) - Test and Adjust (Maximum Relief Pressure (SmartBoom))
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Maximum Line Relief Pressure     | 41000 + 2000 kPa (5950 + 290 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Relief Valve (Line) - Test and Adjust (Implement)
Status (1)     | Description     | Specifications     | Actual     | Comments     | ||
---|---|---|---|---|---|---|
    | Line relief valve     | Boom Cylinder     | Head End     | 41000 + 2000 kPa (5950 + 290 psi)     |
    |     |
    | Rod End |     | ||||
    | Stick Cylinder | Head End     |     | |||
    | Rod End |     |     | |||
    | Bucket Cylinder | Head End     |     | |||
    | Rod End |     |     | |||
    | VA Boom Cylinder | Head End     |     | |||
    | Rod End |     |     | |||
    | Travel | 42000 + 1000 kPa (6100 + 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Boom System
Control Valve (Boom Lowering) - Test
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Boom lowering relief pressure     | 41000 to 42000 kPa (5947 to 6092 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Pressure Switch (Overload Warning) - Test and Adjust (If Equipped)
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Overload Warning Pressure Range     | 14000 to 22000 kPa (2030 to 3190 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Stick System
Control Valve (Stick Lowering) - Test
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Stick lowering relief pressure     | 41000 to 42000 kPa (5947 to 6092 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Swing System
Swing Pump Control (Mechanical Zero) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Swing charge pressure (pump)     | 2000 to 2200 kPa (290 to 320 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Swing Pump Control (High Pressure Cutoff) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Swing cutoff pressure     | 37000 + 1500 kPa (5366 + 218 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Swing Brake Pressure - Test
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Swing Brake Pressure     | 2900 to 3200 kPa (421 to 464 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Relief Valve (Swing Charge Pressure) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Swing Charge Pressure     | 2000 to 2200 kPa (290 to 319 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Relief Valve (Swing Pump) - Test and Adjust - Line Relief Valves
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Line relief valve - Swing     | 39200 ± 1000 kPa (5686 ± 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Travel System
Travel Motor (Destroke Point) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Destroke Point Pressure     | 550 ± 50 kPa (80 ± 7 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Travel Motor (Upstroke Point) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Upstroke Point Pressure     | 15000 to 15500 kPa (2176 to 2248 psi)     |
    |     |
    | Main Relief Valve Pressure     | 30000 ± 1000 kPa (4351 ± 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Relief Valve (Travel Motor) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Travel Motor Relief Pressure     | 43000 ± 1000 kPa (6237 ± 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Travel Speed - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Travel Speed     | 20 to 34 km/h (12 to 21 mph)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Travel Motor (Maximum Displacement) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Target Output Speed (rpm)     | 119 to 179     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Steering and Brake Systems
Accumulator (Wheel Brake Charge Pressure) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Wheel brake accumulator gas charge pressure (2)     | 4500 kPa (653 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | The wheel brake accumulator charge pressure was tested at 20° C (68° F). |
Brake Control Valve (Service) - Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Service Brake Control Valve Pressure (Active)     | 7500 ± 500 kPa (1088 ± 73 psi)     |
    |     |
    | Service Brake Control Valve Pressure (Inactive)     | Less than 35 kPa (5 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Relief Valve (Steering) - Test
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Steering Relief Valve Pressure     | 20000 ± 1000 kPa (2901 ± 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Work Tool Systems
Relief Valve (Line, Hammer) - Test and Adjust - If Equipped
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Hammer relief valve     | 41000 ± 1000 kPa (5947 ± 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Relief Valve (Medium Pressure Function) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Medium Pressure Function relief valve     | 17500 + 1000 kPa (2538 + 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Relief Valve (Second High Pressure Function) - Test and Adjust
Status (1)     | Description     | Specifications     | Actual     | Comments     |
---|---|---|---|---|
    | Second High Pressure Function relief valve     | 41000 ± 2000 kPa (5947 ± 290 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
S.O.S
ReferenceRefer to Operation and Maintenance Manual, SEBU8676, "Maintenance Interval Schedule" and Operation and Maintenance Manual, SEBU8017, "Maintenance Interval Schedule" for more detail on performing S.O.S samples.
Status (1)     | Description     | Obtain     | Comments     | |
    | Engine Oil Sample     |     |     | |
    | Engine Coolant Sample (Level II)     |     |     | |
    | Hydraulic Oil Sample     |     |     | |
    | Swing Drive Oil Sample     |     |     | |
    | Right Final Drive Oil Sample     |     |     | |
    | Left Final Drive Oil Sample     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |