- Excavator:
- M313D (S/N: J3A1-UP; K3D1-UP)
- M315D (S/N: J5B1-UP; K5E1-UP)
Introduction
Inspections are the most basic form of condition monitoring. Inspections are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to intervene effectively before problems occur.
Note: Before adjusting product settings to comply with listed baseline TA2 values, consult SIS for the latest specification values.
Note: Specification values are based on the following machine settings, unless otherwise stated.
- Engine Speed Dial "10"
- HP Mode
- AESC OFF
- A/C OFF
Creating an Electronic Copy
Use the following procedure to create an editable electronic copy from SIS Web.
- Click format to print.
- Save the document as an HTML format.
- Open the document with Microsoft Word.
Electrical System
Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Inspect Battery Cables     | Cables between the battery, the starter, and the engine ground must be the correct size. Wires and cables must be free of corrosion. Wires and cables must have cable support clamps in order to prevent stress on battery connections (terminals).     |     |     |
    | Battery Test (2)     | 12.4 VDC or more     |     |     |
    | Charging System Test (3)     | 18 VDC to 32 VDC     |     |     |
    | Electric Starting System Test (4)     | 12 to 16 V at −23° C (−10° F) to −7° C (19° F)     |
    |     |
14 to 18 V at −7° C (19° F) to 10° C (50° F) |
||||
16 to 24 V at 10° C (50° F) to 27° C (80° F) |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Refer to Special Instruction, SEHS7633, "Battery Test Procedure". |
( 3 ) | Refer to Special Instruction, REHS0354, "Charging System Troubleshooting". |
( 4 ) | Refer to Testing and Adjusting, RENR2415, "Electric Starting System - Test". |
Engine
Cooling System
Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Radiator Pressure Relief (Radiator Cap) (2)     | NA     |     | Refer to System Operation Testing and Adjusting.     |
    | Freezing Point of Engine Coolant     | NA     |     | Refer to Operation and Maintenance Manual.     |
    | Conditioner Test of Engine Coolant     | NA     |     | Refer to Operation and Maintenance Manual.     |
    | Difference between the Upper and Lower Radiator Tank Temperatures     | NA     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Test for the pressure that is listed on the cap. |
Fuel System
Status (1)     | Description     | Specification     | Actual     | Comments     |
    | Fuel Pressure of the Low Pressure Fuel System     | 300 to 550 kPa (44 to 80 psi)     |
    |     |
    | Fuel Pressure of the High Pressure Fuel System     | 70 to 130 MPa (10153 to 18855 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Lubrication System
Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | The minimum oil pressure at the maximum engine speed     | 300 kPa (43 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Basic Engine
"Engine Performance - Test (Engine Speed)"     | ||||||
---|---|---|---|---|---|---|
Status (1)     | Description     | Specification     | Actual     | Comments     | ||
New | Rebuild | Service Limit     | ||||
    | No Load High Idle AEC OFF     |
2050 ± 20 rpm     | 2050 ± 20 rpm     |     |     | |
    | Load High Idle AEC OFF     |
2000 rpm     | 2000 rpm     |     |     | |
    | No Load Low Idle AEC OFF     |
1065 ± 20 rpm     | 1065 ± 20 rpm     |     |     | |
    | Load Low Idle AEC ON     |
960 ± 10 rpm     | 960 ± 10 rpm     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Air Inlet and Exhaust System
Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Cylinder # 1 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 2 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 3 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 4 Exhaust Temperature (2)     |     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Compare the exhaust temperature variance at each exhaust port. |
Performance Checks
ReferenceRefer to Testing & Adjusting, KENR7985, "Performance Tests" for more detail on the following test.
Operation Checks
Ride Control - Test
"Ride Control - Test" Charging Pressure and Temperature Relationship for the Ride Control Accumulators     |
|||||
---|---|---|---|---|---|
M313D     | |||||
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     | |
Temp | Pressure | ||||
    |     | 0 °C (32 °F)     |
6000 kPa (870 psi)     |
    |     |
    |     | 20 °C (68 °F)     |
6500 kPa (943 psi)     |
    |     |
    |     | 40 °C (104 °F)     |
6900 kPa (1001 psi)     |
    |     |
    |     | 60 °C (140 °F)     |
7400 kPa (1073 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Nominal allowable tolerance equals −200 kPa (−29 psi) to 400 kPa (58 psi). |
"Ride Control - Test" Charging Pressure and Temperature Relationship for the Ride Control Accumulators     |
|||||
---|---|---|---|---|---|
M315D     | |||||
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     | |
Temp | Pressure | ||||
    |     | 0 °C (32 °F)     |
6,500 kPa (943 psi)     |
    |     |
    |     | 20 °C (68 °F)     |
7,000 kPa (1,015 psi)     |
    |     |
    |     | 40 °C (104 °F)     |
7,500 kPa (1,088 psi)     |
    |     |
    |     | 60 °C (140 °F)     |
8,000 kPa (1,160 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Nominal allowable tolerance equals −200 kPa (−29 psi) to 400 kPa (58 psi). |
Swing Speed and Overswing on Level Ground - Check
"Swing Speed and Overswing on Level Ground - Check"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Left Swing     | 10 to 10.5     |     |     |
    | Right Swing     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Number of revolutions in 60 seconds. |
Cylinder Drift - Check
"Cylinder Drift - Check"     | ||||||
---|---|---|---|---|---|---|
M313D     | ||||||
Status (1)     | Description     | Cylinder Position     |
Specifications (2)     | Actual     |
Comments     | |
Maximum Drift without Lowering Control Valve (3) |
Maximum Drift with Lowering Control Valve (1)     |
|||||
    | Boom     | Extension     | 18 mm (0.7 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Retraction | 25 mm (0.9 inch)     |
3 mm (0.12 inch)     |
    |     | |
    | Stick     | Extension     | 25 mm (0.9 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Retraction | 42 mm (1.7 inch)     |
3 mm (0.12 inch)     |
    |     | |
    | Bucket     | Extension     | 40 mm (1.6 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Retraction | 80 mm (3.2 inch)     |
3 mm (0.12 inch)     |
    |     | |
    | VA Boom     | Extension     | 19 mm (0.7 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Retraction | 25 mm (0.9 inch)     |
3 mm (0.12 inch)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Cylinder Operating Speed (seconds) |
( 3 ) | Cylinder pressure of 28,000 kPa (4,060 psi) was used in order to calculate the maximum drift. |
"Cylinder Drift - Check"     | ||||||
---|---|---|---|---|---|---|
M315D     | ||||||
Status (1)     | Description     | Cylinder Position     |
Specifications (2)     | Actual     |
Comments     | |
Maximum Drift without Lowering Control Valve (3) |
Maximum Drift with Lowering Control Valve (1)     |
|||||
    | Boom     | Extension     | 14 mm (0.6 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Retraction | 26 mm (1 inch)     |
3 mm (0.12 inch)     |
    |     | |
    | Stick     | Extension     | 26 mm (1 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Retraction | 42 mm (1.7 inch)     |
3 mm (0.12 inch)     |
    |     | |
    | Bucket     | Extension     | 34 mm (1.3 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Retraction | 63 mm (2.5 inch)     |
3 mm (0.12 inch)     |
    |     | |
    | VA Boom     | Extension     | 19 mm (0.7 inch)     |
3 mm (0.12 inch)     |
    |     |
    | Retraction | 26 mm (1 inch)     |
3 mm (0.12 inch)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Cylinder Operating Speed (seconds) |
( 3 ) | Cylinder pressure of 2,8000 kPa (4,060 psi) was used in order to calculate the maximum drift. |
Cylinder Speed - Check
"Cylinder Speed - Check"     | ||||||
---|---|---|---|---|---|---|
Status (1)     | Description     | Cylinder Position     |
Specifications (2)     | Actual     |
Comments     | |
M313D | M315D     | |||||
    | Boom (3)     | Extension     | 15.5 ± 0.8     | 14.9 ± 0.8     |     |     |
    | Retraction | 15.4 ± 0.8     | 20.8 ± 0.8     |     |     | |
    | Stick     | Extension     | 4.7 ± 0.5     | 3.6 ± 0.5     |     |     |
    | Retraction | 3.5 ± 0.5     | 3.3 ± 0.5     |     |     | |
    | Bucket     | Extension     | 2.7 ± 0.5     | 2.7 ± 0.5     |     |     |
    | Retraction | 2.1 ± 0.5     | 2.1 ± 0.5     |     |     | |
    | VA Boom     | Extension     | 3.9 ± 0.5     | 3.8 ± 0.5     |     |     |
    | Retraction | 9.6 ± 0.5     | 9.7 ± 0.5     |     |     | |
    | Stabilizer     | Extension (4)     | 6.2 ± 0.5     | 5.5 ± 0.5     |     |     |
    | Retraction | 6.4 ± 0.5     | 5.5 ± 0.5     |     |     | |
    | Parallel Dozer Blade     | Extension     | N/A     | N/A     |     |     |
    | Retraction | N/A     | N/A     |     |     | |
    | Radial Dozer Blade     | Extension     | N/A     | 2.2 ± 0.5     |     |     |
    | Retraction | N/A     | 2.3 ± 0.5     |     |     | |
    | Hydraulic Cab Riser     | Extension     | N/A     | N/A     |     |     |
    | Retraction | N/A     | N/A     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Cylinder Operating Speed (seconds) |
( 3 ) | The operating speed of the boom cylinder is measured in centimeters per second. |
( 4 ) | Movement of two cylinders at the same time |
Hydraulic System
ReferenceRefer to Testing & Adjusting, UENR0844 for more detail on the following tests.
Pilot System
Relief Valve (Pilot) - Test and Adjust
"Relief Valve (Pilot) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Pilot Relief Valve     | 3,200 + 200 kPa (464 + 29 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
Accumulator (Pilot) - Test and Charge
"Accumulator (Pilot) - Test and Charge"     | |||||
---|---|---|---|---|---|
Status (1)     | Description     | Specifications     | Actual     | Comments     | |
Temperature of Gas | Charge Pressure | ||||
    | Pilot Manifold Accumulator     | −25°C (−13°F)     |
1,490 kPa (216 psi)     |
    |     |
    | −20°C (−4°F) |
1,520 kPa (220 psi)     |
    |     | |
    | −15°C (5°F) |
1,550 kPa (225 psi)     |
    |     | |
    | −10°C (14°F) |
1,580 kPa (229 psi)     |
    |     | |
    | −5°C (23°F) |
1,610 kPa (233 psi)     |
    |     | |
    | 0°C (32°F) |
1,640 kPa (238 psi)     |
    |     | |
    | 5°C (41°F) |
1,670 kPa (242 psi)     |
    |     | |
    | 10°C (50°F) |
1,700 kPa (247 psi)     |
    |     | |
    | 15°C (59°F) |
1,730 kPa (251 psi)     |
    |     | |
    | 20°C (68°F) |
1,760 kPa (255 psi)     |
    |     | |
    | 25°C (77°F) |
1,790 kPa (260 psi)     |
    |     | |
    | 30°C (86°F) |
1,820 kPa (264 psi)     |
    |     | |
    | 35°C (95°F) |
1,850 kPa (268 psi)     |
    |     | |
    | 40°C (104°F) |
1,880 kPa (273 psi)     |
    |     | |
    | 45°C (113°F) |
1,910 kPa (277 psi)     |
    |     | |
    | 50°C (122°F) |
1,940 kPa (281 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Solenoid Valve - Test (Travel)
"Solenoid Valve - Test (Travel)"     | ||||
---|---|---|---|---|
Status (1)     | Specifications (2)     | Actual     | Comments     | |
Current (amp) (3) | Pressure     | |||
    | 0.2     | 3000 to 5600 kPa (435 to 812 psi)     |
    |     |
    | 0.4     | 1130 to 1490 kPa (164 to 216 psi)     |
    |     |
    | 0.6     | 1830 to 2420 kPa (265 to 351 psi)     |
    |     |
    | 0.8     | 2540 to 3360 kPa (368 to 487 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
( 3 ) | Machine settings for this test. |
Pump System
Margin Pressure - Test and Adjust
"Margin Pressure - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Main Relief Pressure     |     |     |     |
    | Load Sensing Signal Pressure     |     |     |     |
    | Margin Pressure     | 2,200 to 2,400 kPa (319 to 348 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Margin pressure is the difference between main pump pressure tap (1) and load sensing signal pressure tap (2) . |
Main Pump - Test
"Main Pump - Test"     | |||||
---|---|---|---|---|---|
Status (1)     | Description     | Specifications     | Actual     | Comments     | |
M313D | M315D | ||||
    | Target Engine Speed     | 2000 ± 2 rpm     |     |     | |
    | Pump Pressure     | 33,000 ± 2000 kPa (4,786 ± 290 psi)     |
    |     | |
    | Transmission Output Speed ± 10%     |
277 rpm     | 191 rpm     |     |     |
    | Pump Pressure × Transmission Output Speed ± 10%     |
9137000     | 6311000     |     |     |
    | Power Shift Pressure ± 10%     |
2,141 kPa (311 psi)     |
2176 kPa (316 psi)     |
    |     |
    | Power Shift Current ± N.N.     |
608 mA     | 617 mA     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Main Pump (Destroke Pressure) - Test and Adjust
"Main Pump - Test"     | |||||
---|---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     | |
M313D | M315D | ||||
    | Target Power Shift Pressure ± 10%     |
1,470 kPa (213 psi)     |
1,570 kPa (228 psi)     |
    |     |
    | Approximate Mode Current (Ampere)     | .450     | .470     |     |     |
    | Destroke Pressure     | 18,500 − 2,500 kPa (2,683 − 363 psi)     |
15,000 + 2500 kPa (2,176 + 363 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "7". |
Main Control Valve System
Relief Valve (Signal Limiter) - Test and Adjust
"Relief Valve (Signal Limiter) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Standard load sensing signal pressure     | 33,000 ± 1,000 kPa (4,786 ± 145 psi)     |
    |     |
    | Heavy Lift     | 35,500 ± 1,000 kPa (5,149 ± 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "5". |
Relief Valve (Main) - Test
"Relief Valve (Main) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Main Relief Valve     | 41,000 + 2,000 kPa (5,947 + 290 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "5". |
Relief Valve (Line) - Test and Adjust (Minimum Relief Pressure (SmartBoom))
"Relief Valve (Line) - Test and Adjust (Minimum Relief Pressure (SmartBoom)) "     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | SmartBoom minimum relief pressure     | 3,000 kPa (435 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
Relief Valve (Line) - Test and Adjust (Maximum Relief Pressure (SmartBoom))
"Relief Valve (Line) - Test and Adjust (Maximum Relief Pressure (SmartBoom)) "     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | SmartBoom maximum relief pressure     | 41,000 ± 2,000 kPa (5,947 ± 290 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "5". |
Relief Valve (Line) - Test and Adjust (Implement)
"Relief Valve (Line) - Test and Adjust (Implement) "     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Implement line relief pressure     | 41,000 ± 2,000 kPa (5,947 ± 290 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "5". |
Boom System
Accumulator (Ride Control) - Test and Charge
"Accumulator (Ride Control) - Test and Charge"     | ||||||
---|---|---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     | ||
Temperature of Gas | M313D | M315D     | ||||
    | Ride Control Accumulator     | 0° C (32° F)     |
6,000 kPa (870 psi)     |
6,500 kPa (943 psi)     |
    |     |
    | 20° C (68° F) |
6,500 kPa (943 psi)     |
7,000 kPa (1,015 psi)     |
    |     | |
    | 40° C (104° F) |
6,900 kPa (1,001 psi)     |
7,500 kPa (1,088 psi)     |
    |     | |
    | 60° C (140° F) |
7,400 kPa (1,073 psi)     |
8,000 kPa (1,160 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | The tolerance for ride control accumulator charge pressure is - 200 kPa to + 400 kPa (- 29 psi to + 58 psi) |
Control Valve (Boom Lowering) - Test
"Control Valve (Boom Lowering) - Test"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Boom lowering relief pressure     | 41,000 ± 2,000 kPa (5,947 ± 290 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
Pressure Switch (Overload Warning) - Test and Adjust
"Pressure Switch (Overload Warning) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications     | Actual     | Comments     |
    | Overload Warning Pressure Range     | 14,000 to 22,000 kPa (2,030 to 3,190 psi)     |
    |     |
    | Calculated Overload Warning Pressure     | OLWD Pressure = BCHP (2) x 0.7     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Boom Cylinder Head Pressure |
Stick System
Control Valve (Stick Lowering) - Test
"Control Valve (Stick Lowering) - Test"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specification (2)     | Actual     | Comments     |
    | Stick lowering relief pressure     | 41,000 ± 2,000 kPa (5,947 ± 290 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
Swing System
Swing Pump Control (Mechanical Zero) - Test and Adjust
"Swing Pump Control (Mechanical Zero) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Right Swing     | 2,000 to 2,200 kPa (290 to 319 psi)     |
    |     |
    | Left Swing     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "5". |
Swing Pump Control (High Pressure Cutoff) - Test and Adjust
"Swing Pump Control (High Pressure Cutoff) - Test and Adjust"     | |||||
---|---|---|---|---|---|
Status (1)     | Description     | Specifications     | Actual     | Comments     | |
M313D | M315D | ||||
    | Left Swing     | 35,000 + 1,500 kPa (5,076 + 218 psi)     |
37,000 + 1,500 kPa (5,366 + 218 psi)     |
    |     |
Right Swing |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Swing Brake Pressure - Test
"Swing Brake Pressure - Test"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Swing Brake Pressure     | 2900 to 3200 kPa (421 to 464 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
Relief Valve (Swing Charge Pressure) - Test and Adjust
"Relief Valve (Swing Charge Pressure) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Swing Charge Pressure     | 2000 to 2200 kPa (290 to 319 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
Relief Valve (Swing Pump) - Test and Adjust
"Relief Valve (Swing Pump) - Test and Adjust"     | |||||
---|---|---|---|---|---|
Status (1)     | Description     | Specifications     | Actual     | Comments     | |
M313D | M315D | ||||
    | Left Swing     | 37,200 ± 1,000 kPa (5,395 ± 145 psi)     |
39,200 ± 1,000 kPa (5,686 ± 145 psi)     |
    |     |
Right Swing |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Travel System
Travel Motor (Destroke Point) - Test and Adjust
"Travel Motor (Destroke Point) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Destroke Point Pressure     | 550 ± 50 kPa (80 ± 7 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
Travel Motor (Upstroke Point) - Test and Adjust
"Travel Motor (Upstroke Point) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications     | Actual     | Comments     |
    | Upstroke Point Pressure     | 15,000 to 15,500 kPa (2,176 to 2,248 psi)     |
    |     |
    | Main Relief Valve Pressure     | 30,000 ± 1000 kPa (4,351 ± 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Relief Valve (Travel Motor) - Test and Adjust
"Relief Valve (Travel Motor) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Travel Motor Relief Pressure     | 43,000 ± 1,000 kPa (6,237 ± 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "5". |
Travel Speed - Test and Adjust
"Relief Valve (Swing Pump) - Test and Adjust"     | |||||
---|---|---|---|---|---|
Status (1)     | Description     | Specifications     | Actual     | Comments     | |
M313D | M315D | ||||
    | Travel Speed     | 20 to 37 km/h (12 to 23 mph)     |
20 ± 34 km/h (12 to 21 mph)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Transmission (Shift Pressure) - Test
"Transmission (Shift Pressure) - Test"     | |||||
---|---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     | |
First Gear - Actual | Second Gear - Actual | ||||
    | Pilot Pressure     |     |     |     |     |
    | First Gear Pressure     |     |     |     |     |
    | Second Gear Pressure     |     |     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
Travel Motor (Maximum Displacement) - Test and Adjust
"Travel Motor (Maximum Displacement) - Test and Adjust"     | |||||
---|---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     | |
M313D | M315D | ||||
    | Target Output Speed (rpm)     |
148 to 222     | 119 to 179     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
Travel Motor (Minimum Displacement) - Test and Adjust
"Travel Motor (Minimum Displacement) - Test and Adjust"     | ||||||
---|---|---|---|---|---|---|
M313D     | ||||||
Status (1)     | Specifications (2)     | Actual (3)     | Comments     | |||
Physical Maximum Displacement | Transmission Output Speed (Maximum Displacement)     | Transmission Output Speed (Minimum Displacement)     | Target Minimum Displacement     | |||
    | 107 ccm/rev     |     |     | 30 ± 30 ccm/rev     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
( 3 ) | Calculated Minimum Displacement = [Physical Maximum Displacement x Transmission Output Speed at Maximum Displacement] / Transmission Output Speed at Minimum Displacement |
"Travel Motor (Minimum Displacement) - Test and Adjust"     | ||||||
---|---|---|---|---|---|---|
M315D     | ||||||
Status (1)     | Specifications (2)     | Actual (3)     | Comments     | |||
Physical Maximum Displacement | Transmission Output Speed (Maximum Displacement)     | Transmission Output Speed (Minimum Displacement)     | Target Minimum Displacement     | |||
    | 160 ccm/rev     |     |     | 45 ± 30 ccm/rev     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
( 3 ) | Calculated Minimum Displacement = [Physical Maximum Displacement x Transmission Output Speed at Maximum Displacement] / Transmission Output Speed at Minimum Displacement |
Travel Valve - Test
"Travel Valve - Test"     | |||||
---|---|---|---|---|---|
M313D     | |||||
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     | |
Current mA |
Output Speed (rpm) |
||||
    | Output Speed     | 298     | 70 to 270     |     |     |
    | 347 | 160 to 490     |     |     | |
    | 514 | 780 to 1550     |     |     | |
    | 553 | 950 to 1750     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
"Travel Valve - Test"     | |||||
---|---|---|---|---|---|
M315D     | |||||
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     | |
Current mA |
Output Speed (rpm) |
||||
    | Output Speed     | 298     | 45 to 170     |     |     |
    | 347 | 110 to 350     |     |     | |
    | 548 | 620 to 1160     |     |     | |
    | 584 | 740 to 1280     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
Steering and Brake Systems
Accumulator (Wheel Brake Charge Pressure) - Test and Adjust
"Accumulator (Wheel Brake Charge Pressure) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Wheel Brake Accumulator Charge Pressure     | 4,500 kPa (653 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | The wheel brake accumulator charge pressure was tested at 20° C (68° F) |
Brake Disc Wear - Measure
"Brake Disc Wear - Measure"     | ||||||
---|---|---|---|---|---|---|
M313D     | ||||||
Status (1)     | Description     | Specifications     | Actual     | Comments     | ||
Axle (Type) | Number of Clutch Discs     | Piston Stroke With New Clutch Discs     | Limit Value of Piston Stroke (X) at Maximum Wear     | |||
    | MS-E 3050     | 8     | 1.2 to 1.8 mm     | 7.0 mm     |     |     |
    | MT-E 3050     |
( 1 ) | N = Normal, M = Monitor, A = Action |
"Brake Disc Wear - Measure"     | ||||||
---|---|---|---|---|---|---|
M315D     | ||||||
Status (1)     | Description     | Specifications     | Actual     | Comments     | ||
Axle (Type) | Number of Clutch Discs     | Piston Stroke With New Clutch Discs     | Limit Value of Piston Stroke (X) at Maximum Wear     | |||
    | MS-E 3060     | 6     | 1.2 to 1.8 mm     | 6.0 mm     |     |     |
    | MT-E 3060     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Brake Control Valve (Service) - Test and Adjust
"Brake Control Valve (Service) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Service Brake Control Valve Pressure (Active)     | 7,500 ± 500 kPa (1,088 ± 73 psi)     |
    |     |
    | Service Brake Control Valve Pressure (Inactive)     | Less than 35 kPa (5 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "1". |
Relief Valve (Steering) - Test
"Relief Valve (Steering) - Test"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications     | Actual     | Comments     |
    | Steering Relief Valve Pressure     | 20,000 ± 1,000 kPa (2,901 ± 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Return System
Fan Motor Speed (Hydraulic and Radiator Cooling) - Test and Adjust
"Fan Motor Speed (Hydraulic and Radiator Cooling) - Test"     | |||||
---|---|---|---|---|---|
Status (1)     | Specifications     | Actual     | Comments     | ||
Coolant Temp ° C (° F) |
Standard Package     | High Ambient Package     | |||
    | 88° C (190° F) (2)     |
400 (rpm)     | 400 (rpm)     |     |     |
    | 89° C (192° F)     |
515 (rpm)     | 540 (rpm)     |     |     |
    | 90° C (194° F)     |
630 (rpm)     | 680 (rpm)     |     |     |
    | 91° C (196° F)     |
745 (rpm)     | 820 (rpm)     |     |     |
    | 92° C (198° F)     |
860 (rpm)     | 960 (rpm)     |     |     |
    | 93° C (199° F)     |
975 (rpm)     | 1100 (rpm)     |     |     |
    | 94° C (201° F)     |
1090 (rpm)     | 1240 (rpm)     |     |     |
    | 95° C (203° F)     |
1205 (rpm)     | 1380 (rpm)     |     |     |
    | 96° C (205° F)     |
1320 (rpm)     | 1520 (rpm)     |     |     |
    | 97° C (207° F)     |
1435 (rpm)     | 1660 (rpm)     |     |     |
    | 99° C (210° F) (3)     |
1550 (rpm)     | 1800 (rpm)     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Also includes temperatures less than 88° C (190° F). |
( 3 ) | Also includes temperatures greater than 99° C (210° F). |
Work Tool Systems
Relief Valve (Line, Hammer) - Test and Adjust
"Relief Valve (Line, Hammer) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Hammer relief valve     | 41,000 ± 1,000 kPa (5947 ± 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "5". |
Relief Valve (Medium Pressure Function) - Test and Adjust
"Relief Valve (Medium Pressure Function) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications     | Actual     | Comments     |
    | MPF relief valve     | 17,500 + 1,000 kPa (2538 + 145 psi)     |
    |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
Relief Valve (Second High Pressure Function) - Test and Adjust
"Relief Valve (Second High Pressure Function) - Test and Adjust"     | ||||
---|---|---|---|---|
Status (1)     | Description     | Specifications (2)     | Actual     | Comments     |
    | Port A     | 41,000 ± 2000 kPa (5,947 ± 290 psi)     |
    |     |
    | Port B     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Engine Speed Dial "5". |
S.O.S
Status (1)     | Description     | Obtain     | Comments     | |
    | Engine Oil Sample     |     |     | |
    | Engine Coolant Sample (Level II)     |     |     | |
    | Hydraulic Oil Sample     |     |     | |
    | Swing Drive Oil Sample     |     |     | |
    | Right Final Drive Oil Sample     |     |     | |
    | Left Final Drive Oil Sample     |     |     |
( 1 ) | N = Normal, M = Monitor, A = Action |