314E CR and 314E SR Excavator TA2 Technical Inspection{0372, 1000, 7000, 753T, 7565} Caterpillar


314E CR and 314E SR Excavator TA2 Technical Inspection{0372, 1000, 7000, 753T, 7565}

Usage:

314E LCR DKD
Excavator:
314E CR/SR (S/N: DKD1-UP; GMD1-UP; ECN1-UP; ZJT1-UP; YCW1-UP)

Introduction

Inspections are the most basic form of condition monitoring. Inspections are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to intervene effectively before problems occur.

Note: Before adjusting product settings to comply with listed baseline TA2 values, consult SIS for the latest specification values.

Note: Specification values are based on the following machine settings unless stated otherwise

Creating an Electronic Copy

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Electrical System

Table 1
Status (1)     Description     Specification     Actual     Comments    
    Inspect Battery Cables     Cables between the battery, the starter, and the engine ground must be the correct size. Wires and cables must be free of corrosion. Wires and cables must have cable support clamps in order to prevent stress on battery connections (terminals).            
    Battery Test (2)     12.4 VDC or more            
    Charging System Test (3)     18 VDC to 32 VDC            
    Electric Starting System Test (4)     12 to 16 V at −23° C (−10° F) to
−7° C (19° F)    
       
14 to 18 V at
−7° C (19° F) to
10° C (50° F)
16 to 24 V at
10° C (50° F) to
27° C (80° F)
( 1 ) N = Normal, M = Monitor, A = Action
( 2 ) Refer to Special Instruction, SEHS7633, "Battery Test Procedure".
( 3 ) Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".
( 4 ) Refer to Testing and Adjusting, RENR2415, "Electric Starting System - Test".

Engine

Cooling System

Table 2
Status (1)     Description     Specification     Actual     Comments    
    Radiator Pressure Relief (Radiator Cap) (2)             Refer to System Operation Testing and Adjusting.    
    Freezing Point of Engine Coolant             Refer to Operation and Maintenance Manual.    
    Conditioner Test of Engine Coolant             Refer to Operation and Maintenance Manual.    
    Difference between the Upper and Lower Radiator Tank Temperatures                
( 1 ) N = Normal, M = Monitor, A = Action
( 2 ) Test for the pressure that is listed on the cap.

Fuel System

Table 3
Status (1)     Description     Specification     Actual     Comments    
    Fuel Pressure of the Low Pressure Fuel System at Idle Speed    
150 kPa (22 psi)    
       
    Maximum Fuel Pressure of the High Pressure Fuel System    
200 MPa (29000 psi)    
       
( 1 ) N = Normal, M = Monitor, A = Action

Lubrication System

Table 4
Status (1)     Description     Specification     Actual     Comments    
    Minimum Engine Oil Pressure at a Maximum Engine Speed of 2200 rpm    
280 kPa (40 psi)    
       
( 1 ) N = Normal, M = Monitor, A = Action

Basic Engine

Table 5
Status (1)     Description     Specification     Actual     Comments    
New Rebuild Service Limit    
    Engine Performance - Test (Engine Speed)
314E CR/SR    
   
    No Load High Idle
AEC OFF
0 to 5 seconds    
1700 ± 50
rpm    
1450 to 1700
rpm    
       
    No Load High Idle
AEC OFF
> 5 seconds    
1700 ± 50
rpm    
1450 to 1700
rpm    
       
    No Load High Idle
AEC ON
> 5 seconds    
1100 ± 50
rpm    
1100 ± 100
rpm    
       
    No Load Low Idle
AEC OFF
> 5 seconds    
1050 ± 50
rpm    
1050 ± 100
rpm    
       
    Maximum Speed with Load
Pump stall condition
>3 to 5 seconds    
Implement     1700 ± 50
rpm    
≥ 1600
rpm    
       
Travel 1800 ± 50
rpm
≥ 1700
rpm    
       
    Engine Performance - Test (Engine Speed)
314E LCR    
   
    No Load High Idle
AEC OFF
0 to 5 seconds    
1700 ± 50
rpm    
1550 to 1800
rpm    
       
    No Load High Idle
AEC OFF
> 5 seconds    
1700 ± 50
rpm    
1550 to 1800
rpm    
       
    No Load High Idle
AEC ON
> 5 seconds    
1000 ± 50
rpm    
900 to 1100
rpm    
       
    No Load Low Idle
AEC OFF
> 5 seconds    
900 ± 50
rpm    
1000 ± 100
rpm    
       
    Maximum Speed with Load
Pump stall condition
>3 to 5 seconds    
1800 ± 50
rpm    
≥ 1700
rpm    
       
( 1 ) N = Normal, M = Monitor, A = Action

Air Inlet and Exhaust System

Table 6
Status (1)     Description     Specification     Actual     Comments    
    Inlet Manifold Pressure - Test                
    Cylinder # 1 Exhaust Temperature (2)                
    Cylinder # 2 Exhaust Temperature (2)                
    Cylinder # 3 Exhaust Temperature (2)                
    Cylinder # 4 Exhaust Temperature (2)                
    Cylinder # 5 Exhaust Temperature (2)                
    Cylinder # 6 Exhaust Temperature (2)                
    Cylinder # 7 Exhaust Temperature (2)                
    Cylinder # 8 Exhaust Temperature (2)                
( 1 ) N = Normal, M = Monitor, A = Action
( 2 ) Compare the exhaust temperature variance at each exhaust port.

Performance Checks

ReferenceRefer to Testing & Adjusting, UENR9665, "Performance Tests" for more detail on the following test.

Operational Checks

Table 7
Status (1)
   
Description
   
Specification     Actual     Comments    
New Rebuild Service Limit    
    Travel on Level Ground - Test        
    Travel Speed - Check
(time in seconds)    
   
    Travel Distance    
25 m (82 ft)    

25 m (82 ft)    

25 m (82 ft)    
    First
5 m (16.4 ft) is preliminary. Measure travel time for remaining
20 m (65.6 ft).    
    High Forward     14.7 or less     16.9 or less     19.1 or less            
    High Reverse    
    Low Forward     21.7 or less     24.9 or less     28.1 or less            
    Low Reverse    
    Travel Deviation - Check        
    High Forward    
800 mm (31.5 inch) or less    

1200 mm (47.2 inch) or less    

1500 mm (59.1 inch) or less    
       
    High Reverse    
    Low Forward    
800 mm (31.5 inch) or less    

1200 mm (47.2 inch) or less    

1500 mm (59.1 inch) or less    
       
    Low Reverse    
    Travel on Level Ground - Test (Optional Test)
314E CR/SR
(time in seconds)    
   
    High Forward     16.1 or less     18.5 or less     20.9 or less            
    High Reverse    
    Low Forward     23.8 or less     27.3 or less     30.9 or less            
    Low Reverse    
    Travel on Level Ground - Test (Optional Test)
314E LCR
(time in seconds)    
   
    High Forward     17.6 or less     20.1 or less     22.7 or less            
    High Reverse    
    Low Forward     25.9 or less     29.7 or less     33.4 or less            
    Low Reverse    
    Machine Drift on a Slope - Check     0 mm     0 mm     0 mm            
    Swing Speed and Overswing on Level Ground - Check
314E CR/SR
(time in seconds)    
   
    Swing Speed (Right Swing)     4.2 or less     4.8 or less     5.5 or less            
    Swing Speed (Left Swing)    
    Swing Drift (Right Swing)    
1050 mm (41.3 inch) or less    

1210 mm (47.6 inch) or less    

1365 mm (53.7 inch) or less    
       
    Swing Drift (Left Swing)    
    Swing Speed and Overswing on Level Ground - Check
314E LCR
(time in seconds)    
   
    Swing Speed (Right Swing)     4.0 or less     4.6 or less     5.2 or less            
    Swing Speed (Left Swing)    
    Swing Drift (Right Swing)    
1050 mm (41.3 inch) or less    

1210 mm (47.6 inch) or less    

1365 mm (53.7 inch) or less    
       
    Swing Drift (Left Swing)    
    Swing Speed and Swing Drift on a Slope -Check
314E CR/SR
(time in seconds)    
   
    Swing Speed (Right Swing)     5.0 or less     5.8 or less     6.5 or less            
    Swing Speed (Left Swing)    
    Swing Drift (Right Swing)     0 mm     0 mm     0 mm            
    Swing Drift (Left Swing)    
    Swing Speed and Swing Drift on a Slope -Check
314E LCR
(time in seconds)    
   
    Swing Speed (Right Swing)     4.5 or less     5.2 or less     5.9 or less
   
       
    Swing Speed (Left Swing)    
    Swing Drift (Right Swing)     0 mm     0 mm     0 mm            
    Swing Drift (Left Swing)    
    Cylinder Drift - Check (Loaded Bucket)        
    Boom Cylinder    
6.0 mm (0.24 inch)    

12.0 mm (0.47 inch)    

24.0 mm (0.94 inch)    
       
    Stick Cylinder    
12.0 mm (0.47 inch)    

18.0 mm (0.71 inch)    

30.0 mm (1.18 inch)    
       
    Bucket Cylinder    
18.0 mm (0.71 inch)    

27.0 mm (1.06 inch)    

45.0 mm (1.77 inch)    
       
    Cylinder Drift - Check (Empty Bucket)        
    Boom Cylinder    
6.0 mm (0.24 inch) or less    

12.0 mm (0.47 inch) or less    

24.0 mm (0.94 inch) or less    
       
    Stick Cylinder    
10.0 mm (0.39 inch) or less    

15.0 mm (0.59 inch) or less    

25.0 mm (0.98 inch) or less    
       
    Bucket Cylinder    
10.0 mm (0.39 inch) or less    

15.0 mm (0.59 inch) or less    

25.0 mm (0.98 inch) or less    
       
    Blade Cylinder
(If Equipped)    

9.0 mm (0.35 inch) or less    

14.0 mm (0.55 inch) or less    

18.0 mm (0.71 inch) or less    
       
    Cylinder Speed - Check
314E CR
(time in seconds)    
   
    Boom Extension     3.6 ± 0.5     4.7 or less     5.4 or less            
    Boom Retraction     3.1 ± 0.5     4.0 or less     4.7 or less            
    Stick Extension     2.5 ± 0.5     3.3 or less     3.8 or less            
    Stick Retraction     2.3 ± 0.5     3.0 or less     3.5 or less            
    Bucket Extension     3.7 ± 0.5     4.8 or less     5.6 or less            
    Bucket Retraction     2.3 ± 0.5     3.0 or less     3.5 or less            
    Blade Extension     1.6 ± 0.5     2.1 or less     2.4 or less            
    Blade Retraction     1.4 ± 0.5     1.8 or less     2.1 or less            
    Cylinder Speed - Check
314E SR with Power Offset Boom (POB) Attached
(time in seconds)    
   
    Boom Extension     3.9 ± 0.5     5.1 or less     5.9 or less            
    Boom Retraction     2.6 ± 0.5     3.5 or less     4.1 or less            
    Stick Extension     2.9 ± 0.5     3.7 or less     4.2 or less            
    Stick Retraction     2.8 ± 0.5     3.6 or less     4.1 or less            
    Bucket Extension     3.9 ± 0.5     5.0 or less     5.8 or less            
    Bucket Retraction     2.1 ± 0.5     2.8 or less     3.3 or less            
    POB Extension     3.4 ± 0.5     4.4 or less     5.1 or less            
    POB Retraction     2.6 ± 0.5     3.6 or less     4.3 or less            
    Cylinder Speed - Check
314E LCR
(time in seconds)    
   
    Boom Extension     3.6 ± 0.5     4.7 or less     5.5 or less            
    Boom Retraction     2.6 ± 0.5     3.4 or less     4.0 or less            
    Stick Extension     2.8 ± 0.5     3.6 or less     4.1 or less            
    Stick Retraction     2.6 ± 0.5     3.4 or less     4.0 or less            
    Bucket Extension     3.8 ± 0.5     4.9 or less     5.6 or less            
    Bucket Retraction     2.1 ± 0.5     2.7 or less     3.2 or less            
    Blade Extension     1.6 ± 0.5     2.1 or less     2.4 or less            
    Blade Retraction     1.3 ± 0.5     1.7 or less     2.0 or less            
    Cylinder Speed - Check
314E LCR with Power Offset Boom (POB) Attached
(time in seconds)    
   
    Boom Extension     3.9 ± 0.5     5.1 or less     5.9 or less            
    Boom Retraction     2.6 ± 0.5     3.5 or less     4.1 or less            
    Stick Extension     2.9 ± 0.5     3.7 or less     4.2 or less            
    Stick Retraction     2.8 ± 0.5     3.6 or less     4.1 or less            
    Bucket Extension     3.8 ± 0.5     4.9 or less     5.6 or less            
    Bucket Retraction     2.1 ± 0.5     2.7 or less     3.2 or less            
    POB Extension     3.4 ± 0.5     4.4 or less     5.1 or less            
    POB Retraction     2.6 ± 0.5     3.6 or less     4.3 or less            
( 1 ) N = Normal, M = Monitor, A = Action

Hydraulic System

ReferenceRefer to Testing & Adjusting, UENR9665 for more detail on the following tests.

Relief Valve (Pilot) - Test and Adjust

Table 8
Status (1)     Description     Specification     Actual     Comments    
    Relief Valve (Pilot)    
4100 ± 200 kPa (595 ± 29 psi)    
       
( 1 ) N = Normal, M = Monitor, A = Action

Accumulator (Pilot) - Test and Charge

Table 9
Status (1)     Description     Specification     Actual     Comments    
    Pilot Accumulator    
1035 kPa (150 psi)    
    Should stay above
1035 kPa (150 psi) for 20 seconds    
( 1 ) N = Normal, M = Monitor, A = Action

Relief Valve (Main) - Test

Table 10
Relief Valve (Main) - Test and Adjust    
Status (1)     Description     Specification     Actual     Comments    
    314E CR/SR        
    Main Relief     Implement    
30500 ± 500 kPa (4424 ± 73 psi)    
       
    Implement (with POB Attachment)
29900 ± 500 kPa (4337 ± 73 psi)    
       
    Travel
35000 ± 500 kPa (5076 ± 73 psi)    
       
    Blade
20600 ± 500 kPa (2988 ± 73 psi)    
       
    314E LCR        
    Main Relief     Implement    
30500 ± 500 kPa (4424 ± 73 psi)    
       
    Implement (with POB Attachment)
29900 ± 500 kPa (4337 ± 73 psi)    
       
    Travel
35000 ± 500 kPa (5076 ± 73 psi)    
       
    Blade
20600 ± 500 kPa (2988 ± 73 psi)    
       
( 1 ) N = Normal, M = Monitor, A = Action

Relief Valve (Line) - Test

Table 11
Relief Valve (Line) - Test and Adjust    
Status (1)     Description     Specification     Actual     Comments    
    314E CR/LCR (without POB Attachment)        
    Boom Head End    
32500 + 1500 - 500 kPa (4714 + 218 - 73 psi)    
       
    Boom Rod End        
    Stick Head End        
    Stick Rod End        
    Bucket Head End        
    Bucket Rod End        
    Bucket Head End (Demo)    
23500 + 1000 - 1500 kPa (3408 + 145 - 218 psi)    
       
    Bucket Rod End (Demo)    
25500 + 1000 - 1500 kPa (3699 + 145 - 218 psi)    
       
    Blade Head End    
24500 + 1000 - 1500 kPa (3553 + 145 - 218 psi)    
       
    314E SR/LCR (with POB Attachment)        
    Boom Head End    
31900 + 1500 - 500 kPa (4627 + 218 - 73 psi)    
       
    Boom Rod End    
32500 + 1500 - 500 kPa (4714 + 218 - 73 psi)    
       
    Stick Head End    
31900 + 1500 - 500 kPa (4627 + 218 - 73 psi)    
       
    Stick Rod End        
    Bucket Head End    
28400 + 1500 - 500 kPa (4119 + 218 - 73 psi)    
       
    Bucket Rod End    
31900 + 1500 - 500 kPa (4627 + 218 - 73 psi)    
       
    POB Head End    
23600 + 1500 - 500 kPa (3423 + 218 - 73 psi)    
       
    POB Rod End    
31900 + 1500 - 500 kPa (4627 + 218 - 73 psi)    
       
    Blade Head End    
24500 + 1000 - 1500 kPa (3553 + 145 - 218 psi)    
       
( 1 ) N = Normal, M = Monitor, A = Action

Relief Valve (Swing) - Test

Table 12
Status (1)     Description     Specification     Actual     Comments    
    Relief Valve (Swing) - Test and Adjust        
    Right Swing    
24500 + 1000 - 1500 kPa (3553 + 145 - 218 psi)    
       
    Left Swing        
( 1 ) N = Normal, M = Monitor, A = Action

Relief Valve (Crossover) - Test

Table 13
Relief Valve (Crossover) - Test and Adjust    
Status (1)     Description     Specification     Actual     Comments    
    Forward Left Travel    
37500 ± 1500 kPa (5439 ± 218 psi)    
       
    Reverse Left Travel        
    Forward Right Travel        
    Reverse Right Travel        
( 1 ) N = Normal, M = Monitor, A = Action

S.O.S

Table 14
Status (1)     Description     Obtain     Comments    
    Engine Oil Sample            
    Engine Coolant Sample (Level II)            
    Hydraulic Oil Sample            
    Swing Drive Oil Sample            
    Right Final Drive Oil Sample            
    Left Final Drive Oil Sample            
( 1 ) N = Normal, M = Monitor, A = Action

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