PSP FOR REBUILDING AND INCREASING THE SERVICE LIFE OF THE HYDRAULIC PUMP ON CERTAIN E180, EL180, E200B, EL200B, E240, AND EL240 EXCAVATORS - PS0441 - MAILED CFEL Caterpillar


PSP FOR REBUILDING AND INCREASING THE SERVICE LIFE OF THE HYDRAULIC PUMP ON CERTAIN E180, EL180, E200B, EL200B, E240, AND EL240 EXCAVATORS - PS0441 - MAILED CFEL

Usage:

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Caterpillar: Confidential Yellow

PSP FOR REBUILDING AND INCREASING THE SERVICE LIFE OF THE HYDRAULIC PUMP ON CERTAIN E180, EL180, E200B, EL200B, E240, AND EL240 EXCAVATORS - PS0441 - MAILED CFEL

NOTE:   The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.




E-29
5070   PS0441
NOTE: This Program can only be administered after a failure
occurs. The decision whether to apply the Program is
made by the dealer. When reporting the repair, use
"PS0441" as Part Number, "7755" as Group Number, and "96"
as Description Code.

Termination Date

March 31, 1991

Problem

The service life of the hydraulic pump on certain E180, EL180, E200B, EL200B,
E240, and EL240 Excavators has not been as long as desired. The service life
of the pump can be increased by rebuilding it with improved parts.

Affected Product

Model Identification Number
E180 1RF109-148
EL180 4EF172-342
E200B 6KF1-207
6KG1-118
EL200B 7DF1-496
E240 1FG1-178
EL240 4JF149-529

Parts Needed

1 - 944412 Element
1 - 951730 Seal
2 - 963989 Piston Assembly
2 - 963991 Retainer Seal
2 - 963992 Valve Plate
18 - 963997 Drum Seal
6 - 964001 Spring
2 - 996342 Drum Assembly

Action Required

1. Follow the procedures in the Service Manual and remove the front and
rear hydraulic pumps.
2. Rebuild the hydraulic pumps using the parts listed under Parts Needed.
See the Illustration for parts locations.
3. Inspect the flexible coupling for damage.
4. Install the hydraulic pumps.
5. Replace the 944412 Hydraulic Filter and 951730 Seal.

Service Claim Allowances

Product Caterpillar Dealer Suggested Customer Suggested
smu/age Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs.
whichever (D/N) (Cost)  (C/L) (Sell)
comes
first
0-3000 100% 5 0 5 0 0
0-24 mo
3001-5000 33 1/3% 2.5 0 2.5 50% 5
25-36 mo
NOTE: This is a 10-hour job.

Parts Disposition

All parts removed (with the exception of cores used for Caterpillar
Remanufactured parts) should be rendered useless and scrapped immediately
upon completion of the repair.
****** IMAGE: SEBE4249.00001.001
CAPTION: Parts Location

Caterpillar Information System:

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