PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE DRAIN VALVE GROUP ON CERTAIN C7 AND C9 PETROLEUM ENGINES
Usage:
REBE7919-01
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03Jan2012 |
(Revised 15May2012) |
U-2
A-2
D-225
O-2
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Safety | PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE DRAIN VALVE GROUP ON CERTAIN C7 AND C9 PETROLEUM ENGINES |
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1094 1372 | PI10884 |
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NOTE: | This Program must be administered as soon as possible.
When reporting the repair, use "PI10884" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim
Description Code and "T" as the SIMS Description Code.
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NOTE: | This Revised Service Letter replaces the 03Jan2012 Service Letter. Changes have been made to the Mail Codes. |
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PROBLEM
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The drain valve group needs to be replaced on certain C7 and C9 Petroleum Engines. The existing drain valve group may allow air to enter the SCAC when an E-stop event occurs. This may allow the engine to continue to run after the E-stop has been activated. |
AFFECTED PRODUCT
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Model | Identification Number |
*******Group 1******* | |
C7 | C7P00100, 151-153, 155-156, 158, 160-177, 184-206, 208-214, 216-218 |
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*******Group 2******* | |
C9 | P9L00110, 112, 118, 211-212, 229-230, 234-236, 261, 274-275, 319 |
PARTS NEEDED
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Qty |
Part Number | Description |
*******Group 1******* | ||
1 | 3534364 | VALVE GP-DRAIN |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
*******Group 2******* | ||
2 | 3534364 | VALVE GP-DRAIN |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
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Refer to the attached Rework Procedure. |
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OWNER NOTIFICATION
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U.S. and Canadian owners will receive the attached Owner Notification. |
SERVICE CLAIM ALLOWANCES
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NOTE: This is a 2.0-hour job for Group 1 | |||||
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NOTE: This is a 2.0-hour job for Group 2 | |||||
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PARTS DISPOSITION
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Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
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COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CONDENSATE VALVE ON CERTAIN C7 AND C9 PETROLEUM ENGINES MODELS INVOLVED - C7 and C9 Petroleum Engines Dear Caterpillar Product Owner: The condensate valve needs to be replaced on certain C7 and C9 Petroleum Engines. The existing condensate valve may allow air to enter the SCAC when an E-stop event occurs. This may allow the engine to continue to run after the E-stop has been activated, which may, in conjunction with other factors or circumstances, result in a risk of personal injury or death. You will not be charged for the service performed. Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated 03Jan2012 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction. Caterpillar Inc. Identification #(s) Attached to 03Jan2012 Service Letter |
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Group Number 1 |
1. Remove the existing 108-1478 Drain Valve Group. Refer to Image1.1.1. 2. Replace with a new 353-4364 Drain Valve Group. |
Image1.1.1 |
Image1.1.2 |
Group Number 2 |
1. Remove the existing 108-1478 Drain Valve Group. Refer to Image2.1.1. 2. Replace with a new 353-4364 Drain Valve Groups. |
Image2.1.1 |
Image2.1.2 |
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