SUPPLEMENT FOR UPRATED 3500 ENGINES Caterpillar


Turbochargers (C153 & W153)

Usage:

(1) Torque for the bolts and nuts that hold the turbocharger to the exhaust manifold (put 5P3931 Anti-Seize Compound on threads) ... 270 ± 25 N·m (200 ± 18 lb.ft.)

(2) Torque for the bolts that hold the turbine housing to the cartridge housing ... 48 ± 3 N·m (35 ± 2 lb.ft.)

(3) Torque for the bolts that hold the compressor housing to the cartridge housing (put 5P3931 Anti-Seize Compound on the threads) ... 25 ± 5 N·m (18 ± 4 lb.ft.)

(4) Width of oil seal ring at compressor end ... 2.500 ± 0.010 mm (.0984 ± .0004 in.)

Width of oil seal ring groove at compressor end ... 2.635 ± 0.035 mm (.1037 ± .0014 in.)

(5) Turbocharger impeller installation:

a. Put impeller on the shaft.

b. Put a small amount of 2P2506 Thread Lubricant on the threads and impeller face that will be under the nut.

c. Tighten the nut to ... 95 ± 5 N·m (70 ± 4 lb.ft.)


NOTICE

Do not bend or add stress to the shaft when the nut is loosened or tightened.


(6) Width of oil seal ring at turbine end ... 2.500 ± 0.010 mm (.0984 ± .0004 in.)

Width of oil seal ring groove at turbine end ... 2.550 + 0.030 - 0.010 mm (.1004 + .0012 - .004 in.)

(7) End play for the shaft ... 0.090 to 0.130 mm (.0035 to .0051 mm)

(8) Bore in the bearings ... 24.020 + 0.010 - 0.0 mm (.9457 + .0004 - .00 in.)

Diameter of the surfaces (journals) on the shaft ... 24.000 + 0.0 - 0.009 mm (.9449 + .00 - .0004 in.)

(9) Bore in the housing ... 32.000 + 0.016 - 0.0 mm (1.2598 + .0006 - .00 in.)

Outside diameter of the bearings ... 31.890 + 0.0 - 0.010 mm (1.2555 + .00 - .0004 in.)

(10) Torque for the three bolts that hold the thrust bearing ... 10 ± 2 N·m (7 ± 1 lb.ft.)

Caterpillar Information System:

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