Bench Test Procedure for Hydraulic Piston Pumps {5070} Caterpillar


Bench Test Procedure for Hydraulic Piston Pumps {5070}

Usage:

345C A3L
Excavator
323F (S/N: NCW1-UP)
330D (S/N: RDA1-UP; KAB1-UP; GBC1-UP; NBD1-UP; GGE1-UP; B6H1-UP; EAH1-UP; THJ1-UP; C5K1-UP; E4K1-UP; FFK1-UP; H3K1-UP; L2K1-UP; PCK1-UP; PEL1-UP; JJM1-UP; LEM1-UP; ERN1-UP; JLP1-UP; MWP1-UP; LDR1-UP; HAS1-UP; RAS1-UP; EDX1-UP; MEY1-UP; T2Y1-UP)
330D2 (S/N: DTG1-UP; EBP1-UP; FEX1-UP)
330F (S/N: KFA1-UP; JHF1-UP; HCK1-UP; GHT1-UP)
336D (S/N: M4T1-UP)
336D2 (S/N: GJA1-UP; WBC1-UP; WDC1-UP; JED1-UP; YCF1-UP; HBH1-UP; LAH1-UP; XBH1-UP; FAJ1-UP; HBK1-UP; NBN1-UP; MBP1-UP; ELR1-UP; FAR1-UP; EFT1-UP; FBT1-UP; ZCT1-UP; TLY1-UP)
336E (S/N: KED1-UP; YCE1-UP; TEG1-UP; BMH1-UP; FJH1-UP; GTJ1-UP; JRJ1-UP; YEP1-UP; CMR1-UP; DPX1-UP; BZY1-UP; TMZ1-UP)
340D (S/N: JTN1-UP)
340D2 (S/N: JEE1-UP; HHK1-UP)
345C (S/N: TBA1-UP; FPC1-UP; MDC1-UP; SPC1-UP; ESD1-UP; MTE1-UP; WDE1-UP; TDG1-UP; GPH1-UP; TAJ1-225; A3L1-UP; GCL1-UP; RFN1-UP; SCN1-UP; DHP1-UP; JAR1-UP; M2R1-169; D3S1-UP; ELS1-UP; LYS1-UP; PJW1-UP; BWY1-UP)
345D (S/N: DPA1-UP; HLC1-UP; RGD1-UP; RAE1-UP; YEE1-UP; NEG1-UP; RGG1-UP; EEH1-UP; RAJ1-UP; MLK1-UP; JKN1-UP; FES1-UP; PBT1-UP; BYW1-UP)
349D (S/N: FLA1-UP; GKF1-UP; KLH1-UP)
349D2 (S/N: XAC1-UP; PFD1-UP; YAE1-UP; TAH1-UP; SDM1-UP; RAN1-UP; GAX1-UP)
349E (S/N: FJB1-UP; ETC1-UP; DGE1-UP; SPG1-UP; TFG1-UP; RGH1-UP; FEJ1-UP; KCN1-UP; MZW1-UP; KFX1-UP; MPZ1-UP; WHZ1-UP)
349F (S/N: BZ21-UP; KEA1-UP; HLB1-UP; HPD1-UP; TEW1-UP)
352F (S/N: WNA1-UP; YEG1-UP; A9J1-UP; XAL1-UP; KBP1-UP)
Forest Machine
568 (S/N: GF81-UP; L681-UP; BRB1-UP; YJX1-UP)
Knuckleboom Loader
2484C (S/N: KB71-UP)
579C (S/N: KB51-UP)
Mobile Hydraulic Power Unit
330D MHPU (S/N: D3D1-UP)
336E MHPU (S/N: G421-UP; PCE1-UP; RBS1-UP; DSZ1-UP; T3Z1-UP)
Telehandler
TH220B (S/N: SLA1-UP)
Wheeled Excavator
M330D (S/N: KRE1-UP; MBR1-UP)
W345C (S/N: R5K1-UP)

Introduction

Table 1
Revision  Summary of Changes in REHS2535 
32  Updated effectivity. 
31  Added new Excavator serial number prefixes BZY, CMR, DSZ, FJH, G42, GF8, GTJ, JRJ, KED, L68, PCE, RBS, T3Z, and YEP to document. 
30  Updated Test Specifications. 
29  Added new Excavator serial number prefix GAX to document. 
28  Updated callout in Graphic . 

© 2018 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law. Information contained in this document is considered Caterpillar: Confidential Yellow.

This Special Instruction includes test procedures for piston pumps. This Special Instruction also provides specifications. The technician should have a good understanding of hydraulic piston pumps. The technician should be educated in the operation of the hydraulic test bench. The test benches in this document are available through the Caterpillar Service Tool Division. Gather all necessary tooling before you need to hook up the pump. Some of the required tooling appears in a table at the end of this document. There are many possible variations of tooling that could be used. Not every possible variation can be listed.

For technical questions when using this document, work with your Dealer Technical Communicator (TC).

To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback in the Service Information System (SIS Web) interface.

Canceled Part Numbers and Replaced Part Numbers

This document may not include all Canceled part numbers and replaced part numbers. Use NPR on SIS for information about Canceled part numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.

Safety



Illustration 1g02139237

------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.


------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.


------ WARNING! ------

Pump test pressures in this guideline may exceed the normal operating range of the hydraulic test hoses utilized when connecting the tested pump to the test bench. However, the order of magnitude of these pressures is significantly below the burst strength of the Caterpillar "XT6" product.

High pressure oil can escape through improperly assembled hoses and fittings. High pressure oil can also escape through poorly maintained hoses and fittings. High pressure oil may also leak through hose that has become damaged over the life of the hose due to the pressure levels that occur during test bench operation.

Personal injury or death can result from improper hose & fitting inspection or improper hose replacement procedures. Escaping fluid under pressure can penetrate body tissue causing serious injury, and possible death.

Thoroughly inspect all testing hoses, fittings, and quick disconnects prior to any testing operation. Check the assembly date tag or hose assembly log date for a hose life indicator. Replace all Test Bench hoses at a minimum of every 2 years or earlier if the hose or fittings appear to be damaged.


Summary

This procedure is specific to the type of pump and the type of control. Refer to the test specifications and the tooling at the end of this document.

Note: A paper copy of this document may not be the latest version. Go to the Service Information System (SIS) to view the latest version.

References

Table 2
References 
Media Number  Title 
REHS1761  "Required Tooling for Bench Testing Hydraulic Components" 
SEBF8810  "Hydraulic Pump, Motor, and Cylinder Bench Test Procedure Reference Manual" 
SEHS8892  "Operating Instructions for Caterpillar 1U-9400 Series Hydraulic Test Center" 
NEHS0563  "Tool Operating Manual for 9U-5000 Series Hydraulic Test Bench" 

Connections for the Caterpillar Hydraulic Test Center



Illustration 2g01063311
Connections for the Test Center
(1) Flow control for discharge
(2) "F3" flow meter inlet
(3) "F4" flow meter inlet
(4) Oil supply from the auxiliary pump
(5) "F3" inlet for the flow meter with flow limiter
(6) "F3"outlet for the flow meter with pressure control
(7) Load sensing pressure
(8) Signal pressure
(9) "F4" outlet for the flow meter
(10) Return to tank
(11) Connections for case drain
(12) Oil supply


Illustration 3g01063312
Control and Gauges for the Test Center
(13) Meter for speed and torque
(14) Gauge for signal pressure
(15) Control for signal pressure
(16) Pressure gauge for auxiliary pump
(17) Auxiliary pump flow
(18) "F3" discharge pressure gauge
(19) "F3" discharge flow
(20) "F4" discharge pressure gauge
(21) "F4" discharge flow
(22) Auxiliary pump flow control
(23) "F3" margin pressure
(24) "F3" Load control for discharge pressure
(25) "F4" Load control for discharge pressure

Connections for the Caterpillar Hydraulic Test Bench



Illustration 4g01063314
Connections for the Test Bench
(26) "Flow meter 1" loop and "Flow meter 2" loop
(27) Oil Supply


Illustration 5g01093468
Connections for the Test Bench
(28) "Flow meter 2" loop
(29) "Flow meter 1" loop
(30) "Flow meter 2" outlet
(31) Signal pressure line
(32) "Flow meter 2" inlet
(33a) "Flow meter 1" outlet
(33b) Auxiliary oil supply outlet
(34) Auxiliary oil supply inlet
(35) "Flow meter 1" inlet


Illustration 6g01063316
Control and Gauges for the Test Bench
(36) Auxiliary oil supply pressure
(37) Signal pressure
(38) Control for signal pressure
(39) "Flow meter 1" discharge pressure
(40) Control for auxiliary oil supply pressure
(41) "Flow meter 2" discharge pressure
(42) Auxiliary oil supply control
(43) "Flow meter 2" discharge flow
(44) Discharge flow for auxiliary pump
(45) "Flow meter 1" discharge flow
(46) "Flow meter 1" load control
(47) Speed and direction control
(48) "Flow meter 2" load control

Port Locations



Illustration 7g06111335
Typical port locations and adjustments for side-by-side pumps
(49) Ports for the negative flow control pressure
(50) Adjustment screws for negative flow control
(51) Adjustment screws for torque control
(52) Discharge Ports
(53) Gauge port for power shift pressure
(54) Port for power shift pressure
(55) Gauge ports for discharge pressure
(56) Gauge ports for discharge pressure
(57) Case drain ports
(58) Suction port
(59) Pilot pump discharge port
(60) Electrical connector for solenoid


Illustration 8g01419101
Hydraulic Schematic
(49) Ports for the negative flow control pressure
(50) Adjustment screws for negative flow control
(51) Adjustment screws for torque control
(52) Discharge Ports
(53) Gauge port for power shift pressure
(54) Port for power shift pressure
(55) Gauge ports for discharge pressure
(56) Gauge ports for discharge pressure
(57) Case drain ports
(58) Suction port
(59) Pilot pump discharge port
(60) Electrical connector for solenoid

1U-6392 Pressure Reducing Valve



Illustration 9g01419112
1U-6392 Pressure Reducing Valve
(61) Adjustment screw for the outlet pressure
(62) Drain port
(63) Gauge port for the inlet pressure


Illustration 10g01419113
1U-6392 Pressure Reducing Valve
(64) Port for the outlet pressure
(65) Gauge port for the outlet pressure
(66) Port for the inlet pressure


Illustration 11g01419118
1U-6392 Pressure Reducing Valve Schematic
(61) Adjustment screw for the outlet pressure
(62) Drain port
(63) Gauge port for the inlet pressure
(64) Port for the outlet pressure
(65) Gauge port for the outlet pressure
(66) Port for the inlet pressure

Pump Setup

Note: A power supply is required to operate the solenoid. The power supply should be capable of delivering 0 mA to 1.5 A with an infinite setting in that range.

  1. Install quick disconnect fittings in the following ports.

    • (49) Both ports for the negative flow control

    • (53) Gauge ports for power shift pressure

    • (54) Port for power shift pressure

    • (55) or (56) Gauge ports for discharge pressure

  2. Connect the suction port (58) to the test bench oil supply. Purge all air from the suction line. Loosen the suction hose at the pump until oil leaks from the connection. Tighten the suction hose.

  3. Connect both discharge ports (52) to the flow meter inlets on the test bench. Direct flow meter outlets to sump.

  4. Connect the pilot pump discharge port (59) to a tee fitting with 8T-0856 Pressure Gauge attached. Connect the other end of the tee fitting to 9U-5841 Needle Valve. Connect 8T-0454 In-line Flow Meter inlet to the Needle Valve. Direct the flow meter output back to sump.

  5. Refer to Illustration 11 to set up Step 5. Connect 1U-6392 Pressure Reducing Valve port for inlet pressure (66) to gauge port for discharge pressure (55) or (56). Connect port for outlet pressure (64) to the port for power shift pressure (54). Vent drain port (62) to atmosphere. Connect a 8T-0856 Pressure Gauge to gauge port for outlet pressure (65). Connect a 8T-0860 Pressure Gauge to gauge port for inlet pressure (63). Connect a 8T-0855 Pressure Gauge to the power shift gauge port (53).

  6. Vent both negative flow control ports (49) to atmosphere. Connect a power supply to the electrical connector for solenoid (60).

  7. Fill the pump case with oil. Pour oil directly into case drain port (57) until the case is full. Direct a line from case drain port (57) to the test bench reservoir.

  8. Do not rotate the pump in the wrong direction. The correct direction of rotation will be stated on the pump. The correct direction of rotation will also be in the test specifications. The direction of rotation is viewed from the input shaft end. Visually check the pump for proper rotation.

Test Procedure

Note: The steps in the procedure correlate with the steps under the test specifications according to your specific part number.

The contamination level of the hydraulic oil in the test bench should be ISO 16/13 or better. The oil in the test bench should be one of the following.

  • SAE 10W at 50 °C (122 °F) or

  • Mobil DTE-11 at 46 °C (115 °F)


Illustration 12g01206428
Torque control characteristics
(Q) Discharge flow
(P) Discharge pressure

  1. Start rotating the pump according to Step 1 of the Test Specifications. Listen for abnormal noise. Verify that all connections are tight. Check for leaks around shaft seals. Check for leaks around the control valve. Verify flow from the pump.

    Run the pump for at least 5 minutes to raise the temperature of the oil and purge the system of air.



    Illustration 13g01419149
    Hydraulic schematic for maximum displacement and torque control characteristics setup
    (49) Ports for negative flow control pressure
    (53) Gauge port for power shift pressure
    (54) Port for powershift pressure
    (55) Gauge port for discharge pressure
    (61) Adjustment screw for the outlet pressure
    (62) Outlet port to tank
    (63) Gauge port for the inlet pressure
    (64) Port for the outlet pressure
    (65) Gauge port for the outlet pressure
    (66) Port for the inlet pressure

  2. Step 2 will verify maximum displacement and torque control characteristics. Both pumps will be tested at the same time. Compare the flow rates at each step to the values in Steps 2.a through 2.d in the Test Specifications. Refer to Illustration 12 for the constant horsepower curve. Step 2.b will also verify the discharge flow of the pilot pump.

    1. Slowly increase the input RPM. If the actual discharge flow is less than Step 2.a of the Test Specifications, the pump may not be mechanically feasible.

    2. Slowly increase the discharge pressure for both main pumps to the value in Step 2.b of the Test Specifications. Cycle the discharge pressure to verify the destroke point. Adjust the adjustment screw for the 1U-6392 Pressure Reducing Valve until the outlet pressure (65) is equal to the power shift pressure value in Step 2.b through 2.d of the Test Specifications. Slowly increase the signal current from power supply until the pressure at the power shift gauge port (53) is adjusted according to Steps 2.b through 2.d of the Test Specifications. The discharge flow should drop as the discharge pressure increases. The pumps should now be under constant horsepower control.

      Slowly increase the discharge pressure for the pilot pump to the value in Step 2.b of the Test Specifications. Compare the actual flow rate with the value in Step 2.b of the Test Specifications.

    3. Decrease the pilot pump pressure to zero. Slowly increase the discharge pressure to the main pumps to the value in Step 2.c of the Test Specifications. Compare the actual flow rates with the value in Step 2.c of the Test Specifications.

      ------ WARNING! ------

      Pump test pressures in this guideline may exceed the normal operating range of the hydraulic test hoses utilized when connecting the tested pump to the test bench. However, the order of magnitude of these pressures is significantly below the burst strength of the Caterpillar XT6 product.

      High pressure oil can escape through improperly assembled hoses and fittings. High pressure oil can also escape through poorly maintained hoses and fittings. High pressure oil may also leak through hose that has become damaged over the life of the hose due to the pressure levels that occur during test bench operation.

      Personal injury or death can result during adjustment of the high pressure relief valve if recommended hose maintenance practices are not followed. Escaping fluid under pressure can penetrate body tissue causing serious injury, and possible death.

      Adjustment of the high pressure cut or pressure override valve shall only be performed when the pump is operating at a zero discharge pressure condition. Continuation of the pump test procedure can be resumed when this high pressure adjustment is completed.


    4. Slowly increase the discharge pressure for the pumps to the value in Step 2.d of the Test Specifications. Compare the actual flow rates with the value in Step 2.d of the Test Specifications.

      Note: The pump torque control must be adjusted if Steps 2.b through 2.d flow values are not within test specifications. Turn adjustment screw for torque control (51) accordingly.



    Illustration 14g01181511
    Negative flow characteristics
    (Q) Discharge flow
    (R) Negative flow control pressure


    Illustration 15g01419153
    Hydraulic schematic for negative flow control setup
    (49) Ports for the negative flow control pressure
    (53) Gauge port for power shift pressure
    (54) Port for the power shift pressure
    (55) Gauge port for discharge pressure
    (61) Adjustment screw for the outlet pressure
    (62) Outlet port to tank
    (63) Gauge port for the inlet pressure
    (64) Port for the outlet pressure
    (65) Gauge port for the outlet pressure
    (66) Port for the inlet pressure
    (67) 006-0210 Tee

  3. Steps 3.a and 3.b verify the operation of the negative flow control. Both pumps will be tested at the same time. 1U-6392 Pressure Reducing Valve will be used to adjust the negative flow control pressure. Refer to Illustration 14 for an example of the negative flow control. Refer to Illustration 15 to set up the negative flow control.

    Decrease the input RPM and all pressures to zero. Decrease signal current from power supply to zero. Disconnect the 1U-6392 Pressure Reducing Valve outlet pressure (64) from the port for power shift pressure (54). Vent the port for power shift pressure (54) and the gauge port for power shift pressure (53) to atmosphere. A 006-0210 Tee will be required to connect 1U-6392 Pressure Reducing Valve outlet pressure (64) to the negative flow control ports (49).

    1. Increase the input RPM and the discharge pressure to both pump discharge ports (52) according to Step 3.a of the test specifications. Adjust the adjustment screw (61) for the 1U-6392 Pressure Reducing Valve until the outlet pressure (65) is equal to the negative flow control pressure (49) in Step 3.a of the Test Specifications. Increase the negative flow control pressure until the flow begins to decrease. This is the destroke point. The pumps should now be under negative flow control. Slowly cycle the negative flow control pressure to both pumps around the value in Step 3.a of the Test Specifications. This is accomplished to verify the destroke point. The discharge flow should drop as the negative flow control pressure increases.

      If either pump begins to destroke too soon, then the negative flow control valve should be disassembled and inspected. If either pump begins to destroke too late, then the negative flow control valve should be disassembled and inspected.

    2. Slowly increase the negative flow control pressure (49) according to Step 3.b of the Test Specifications. The pumps should be fully destroked.


    Illustration 16g01419197
    Hydraulic schematic for pump efficiency setup
    (49) Port for negative flow control pressures
    (53) Gauge port for power shift pressure
    (54) Port for power shift pressure
    (55) Gauge port for discharge pressure
    (68) Signal pressure from test bench

  4. Steps 4.a and 4.b measure the amount of internal leakage. Only one pump will be tested at a time. The pump not being tested will be put into standby. Refer to Illustration 16 to set up the pump efficiency.

    Decrease the input RPM and all pressures to zero. Disconnect 006-0210 Tee. Vent negative flow control port (49) on the pump to be tested to atmosphere. Disconnect 1U-6392 Pressure Reducing Valve from the pump. Connect gauge port for discharge pressure (55) or (56) to negative flow control port (49) on the pump to be put in standby. Connect the signal pressure from the test bench to the port for the power shift pressure (54). Connect 8T-0855 Pressure Gauge to the power shift gauge port (53).

    1. Start rotating the pump according to Step 4.a of the Test Specifications. Slowly increase the signal current until the pressure at the power shift gauge port (53) is adjusted according to Step 4.a of the Test Specifications. Slowly increase the discharge pressure to the pump that is not being tested to the standby pressure in the test specifications. The pump should be fully destroked and in standby. Record flow of pump being tested.

    2. Slowly increase the discharge pressure to the tested pump to the value in Step 4.b of the Test Specifications. Subtract the actual discharge flow rate measured in Step 4.b from the actual discharge flow recorded in Step 4.a. This is the internal leakage. The internal leakage should not exceed the value in Step 4.b of the Test Specifications. The pump may not be mechanically feasible if the internal leakage is too high. The pump should be disassembled and inspected. Repeat Step 4 to test the pump that was in standby.

  5. Step 5 will verify operation of the high-pressure cut for pumps equipped with high-pressure cut. Leave connections as used in Step 4 of the Test Procedure. Only one pump will be tested at a time. The pump not being tested will be put into standby. Refer to Illustration 16 for setup.

    Start rotating the pump according to Step 5 of the Test Specifications. Slowly increase the signal current until the pressure at the power shift gauge port (53) is adjusted according to Step 5 of the test specifications. Slowly increase the discharge pressure to the pump that is not being tested to the standby pressure in the test specifications. The pump in standby should be fully destroked and in standby. Slowly increase the discharge pressure to the tested pump to the value in Step 5 of the Test Specifications. The pump being tested should destroke at this pressure to the discharge flow value in 5 of the Test Specifications. If the pump does not destroke at this pressure, adjust high-pressure cut accordingly. Repeat Step 5 to test the pump that was in standby.

------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.


Reduce RPM and all pressures to zero. Remove the component from the test bench. Drain the oil from the pump. Plug all of the ports.

Test Specifications

Table 3
Part Number  ____________________ 
Pump Rotation  ____________________ 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  __________  __________  __________  __________  __________  __________  __________  __________  __________ 
Power Shift Pressure kPa (psi)  __________  __________  Vent port (52) to atmosphere  __________ 
Negative Flow Control Pressure kPa (psi)  Vent port (49) to atmosphere  __________  __________  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  __________  __________  __________  __________  __________  __________  __________  __________ 
Discharge Flow lpm (gpm)  __________  __________  __________  __________  __________  __________  __________  __________  __________ 
Max. Internal Leakage lpm (gpm)  __________ 
Pilot Pump Flow lpm (gpm)  __________  __________  __________  __________  __________  __________  __________  __________  __________ 
Pilot Pump Discharge Pressure kPa (psi)  __________  __________  __________ 
Standby Negative Flow Control Pressure kPa (psi)  __________ 
Standby Discharge Pressure kPa (psi)  __________ 
Standby Discharge Flow lpm (gpm)  __________ 

Table 4
Part Number  225-4510 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  1800  1800  1800  1800  1800  1800  1800  1800 
Power Shift Pressure kPa (psi)  2790 (405)  Vent port (54) to atmosphere  1190 (173) 
Negative Flow Control Pressure kPa (psi)  Vent port (49) to atmosphere  1285 (190)  3610 (525)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  5500 (800)  12400 (1800)  35000 (5080)  6860 (995)  29700 (4300) 
Discharge Flow lpm (gpm)  120 (32)  360 (95)  356 (94)  236 (62)  84 (22)  355 (94)  40 (11)  360 (95)  337 (89) 
Max. Internal Leakage lpm (gpm)  23 (6) 
Pilot Pump Flow lpm (gpm)  15 (4)  45 (12)  43 (11)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  40 (11) 

Table 5
Part Number  247-8925 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  1800  1800  1800  1800  1800  1800  1800  1800 
Power Shift Pressure kPa (psi)  2790 (405)  Vent port (54) to atmosphere  1190 (173) 
Negative Flow Control Pressure kPa (psi)  Vent port (49) to atmosphere  1285 (190)  3610 (525)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  5500 (800)  12400 (1800)  35000 (5080)  6860 (995)  29700 (4300) 
Discharge Flow lpm (gpm)  120 (32)  360 (95)  356 (94)  236 (62)  84 (22)  355 (94)  40 (11)  360 (95)  337 (89) 
Max. Internal Leakage lpm (gpm)  23 (6) 
Pilot Pump Flow lpm (gpm)  15 (4)  45 (12)  43 (11)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  40 (11) 

Table 6
Part Number  247-8993 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  1800  1800  1800  1800  1800  1800  1800  1800 
Power Shift Pressure kPa (psi)  3380 (490)  Vent port (54) to atmosphere  1180 (170) 
Negative Flow Control Pressure kPa (psi)  Vent port (49) to atmosphere  1830 (265)  3610 (525)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  2500 (363)  5300 (770)  35000 (5080)  15000 (2180)  32500 (4710) 
Discharge Flow lpm (gpm)  95 (25)  285 (75)  283 (75)  283 (75)  3±13 (1±3.4)  274 (72)  30 (8)  285 (75)  260 (68) 
Max. Internal Leakage lpm (gpm)  25 (6.6) 
Pilot Pump Flow lpm (gpm)  9 (2.3)  27 (7)  27 (7)  27 (7)  27 (7)  27 (7)  27 (7)  27 (7)  27 (7) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (570) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  30 (8) 

Table 7
Part Number  259-0818 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  1800  1800  1800  1800  1800  1800  1800  1800 
Power Shift Pressure kPa (psi)  2790 (405)  Vent port (54) to atmosphere  1190 (173) 
Negative Flow Control Pressure kPa (psi)  Vent port (49) to atmosphere  1285 (190)  3610 (525)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  5500 (800)  12400 (1800)  35000 (5080)  6860 (995)  29700 (4300) 
Discharge Flow lpm (gpm)  120 (32)  360 (95)  356 (94)  236 (62)  84 (22)  355 (94)  40 (11)  360 (95)  337 (89) 
Max. Internal Leakage lpm (gpm)  23 (6) 
Pilot Pump Flow lpm (gpm)  15 (4)  45 (12)  43 (11)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  40 (11) 

Table 8
Part Number  266-7944   
Pump Rotation  Clockwise   
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  1800  1800  1800  1800  1800  1800  1800  1800 
Power Shift Pressure kPa (psi)  2790 (405)  Vent port (54) to atmosphere  1190 (173) 
Negative Flow Control Pressure kPa (psi)  Vent port (49) to atmosphere  1285 (190)  3610 (525)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  5500 (800)  12400 (1800)  35000 (5080)  6860 (995)  29700 (4300) 
Discharge Flow lpm (gpm)  120 (32)  360 (95)  356 (94)  236 (62)  84 (22)  355 (94)  40 (11)  360 (95)  337 (89) 
Max. Internal Leakage lpm (gpm)  23 (6) 
Pilot Pump Flow lpm (gpm)  15 (4)  45 (12)  43 (11)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  40 (11) 

Table 9
Part Number  266-7954 
Canceled replaced by 360-4594 

Table 10
Part Number  283-6084 
Canceled replaced by 360-4595 

Table 11
Part Number  283-6085 
Canceled replaced by 360-4594 

Table 12
Part Number  283-6116 
Canceled replaced by 360-4595 

Table 13
Part Number  295-9655 
Canceled replaced by 322-8733 

Table 14
Part Number  295-9663 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  1800  1800  1800  1800  1800  1800  1800  1800 
Power Shift Pressure kPa (psi)  3000 (435)  Vent port (54) to atmosphere  980 (142) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49) to atmosphere  1260 ± 250 (183 ± 36)  3610 ± 50 kPa (524 ± 7)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  10400 (1508)  17700 (2567)  38000 (5511)  6860 (995)  20700 (3002) 
Discharge Flow lpm (gpm)  121 (32)  367 (97)  363 (96)  264 (70)  115 (30)  362 (96)  40 (10.5)  366 (97)  359 (95) 
Max. Internal Leakage lpm (gpm)  7 (1.8) 
Pilot Pump Flow lpm (gpm)  15 (4)  45 (12)  43 (11)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  40 (10.5) 

Table 15
Part Number  315-4391 
Canceled replaced by 360-4594 

Table 16
Part Number  315-4392 
Canceled replaced by 360-4595 

Table 17
Part Number  315-4393 
Canceled replaced by 322-8733 

Table 18
Part Number  322-8731 
Canceled replaced by 360-4594 

Table 19
Part Number  322-8732 
Canceled replaced by 360-4595 

Table 20
Part Number  322-8733 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  1800  1800  1800  1800  1800  1800  1800  1800 
Power Shift Pressure kPa (psi)  1670 (242)  Vent port (54) to atmosphere  1170 (170) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49) to atmosphere  1890 ±250 (274±36)  3610±50 (525±7)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  16200 (2350)  20700 (3002)  35000 (5080)  15000 (2176)  34700 (5033) 
Discharge Flow lpm (gpm)  93 (24.5)  278 (73.5)  274 (72)  206 (54.5)  126 (33)  274 (72)  30 (8)  278 (73.5)  268 (71) 
Max. Internal Leakage lpm (gpm)  10 (2.6) 
Pilot Pump Flow lpm (gpm)  15 (4)  45 (12)  43 (11)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  35 (9) 

Table 21
Part Number  342-1826 
Canceled replaced by 360-4595 

Table 22
Part Number  342-1827 
Canceled replaced by 360-4594 

Table 23
Part Number  342-1837 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  900  900  900  900  900  900  900  900 
Power Shift Pressure kPa (psi)  980 (142)  Vent port (54) to atmosphere  1170 (170) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49a) and (49b) to atmosphere  1830 ()  3610 ()  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  21000 (3045)  29100 (4220)  35000 (5076)  15000 (2176)  35000 (5076) 
Discharge Flow lpm (gpm)  96 (25)  144 (38)  143 (37)  101 (26)  84 (22)  144 (38)  15 (3.9)  145 (38)  142 (37) 
Max. Internal Leakage lpm (gpm)  3 (0.8) 
Pilot Pump Flow lpm (gpm)  9 (1=2.3)  13 (3)  27 (7)  27 (7)  27 (7)  27 (7)  27 (7)  27 (7)  27 (7) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  15 (4) 

Table 24
Part Number  349-4065 
Canceled replaced by 369-9602 

Table 25
Part Number  349-4066 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  900  900  900  900  900  900  900  900 
Power Shift Pressure kPa (psi)  2930 (425)  Vent port (54) to atmosphere  980 (142) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49) to atmosphere  1130 (164)  3610 (525)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  5100 (740)  13700 (1987)  38000 (5510)  15000 (2176)  35300 (5119) 
Discharge Flow lpm (gpm)  128 (33.7)  192 (50)  192 (50)  133 (48)  44 (11)  190 (50)  20 (5)  192 (50)  186 (49) 
Max. Internal Leakage lpm (gpm)  7 (1.5) 
Pilot Pump Flow lpm (gpm)  15 (4)  22 (6)  22 (6)  22 (6)  22 (6)  22 (6)  22 (6)  22 (6)  22 (6) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  20 (5) 

Table 26
Part Number  360-4594 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  1800  1800  1800  1800  1800  1800  1800  1800 
Power Shift Pressure kPa (psi)  3380 (490)  Vent port (54) to atmosphere  1180 (170) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49) to atmosphere  1830 (265)  3610 (524)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  2500 (363)  5300 (770)  35000 (5080)  15000 (2180)  32500 (4710) 
Discharge Flow lpm (gpm)  95 (25)  285 (75)  283 (75)  283 (75)  3±13 (1±3.4)  274 (72)  30 (8)  285 (75)  260 (68) 
Max. Internal Leakage lpm (gpm)  25 (6.6) 
Pilot Pump Flow lpm (gpm)  9 (2.3)  27 (7.1)  27 (7.1)  27 (7.1)  27 (7.1)  27 (7.1)  27 (7.1)  27 (7.1)  27 (7.1) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (570) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  30 (7.9) 

Table 27
Part Number  360-4595 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  1800  1800  1800  1800  1800  1800  1800  1800 
Power Shift Pressure kPa (psi)  1190 (173)  Vent port (54) to atmosphere  1190 (173) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49) to atmosphere  1330 (193)  3610 (525)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  17300 (2509)  23300 (3379)  35000 (5076)  6860 (995)  29700 (4308) 
Discharge Flow lpm (gpm)  94 (25)  361 (95)  345 (91)  238 (63)  149 (39)  355 (94)  40 (11)  361 (95)  334 (88) 
Max. Internal Leakage lpm (gpm)  26 (7) 
Pilot Pump Flow lpm (gpm)  15 (4)  45 (12)  43 (11)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12)  45 (12) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  40 (11) 

Table 28
Part Number  369-9602 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  900  900  900  900  900  900  900  900 
Power Shift Pressure kPa (psi)  980 (142)  Vent port (54) to atmosphere  1170 (170) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49a) and (49b) to atmosphere  1830  3610  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  21000 (3045)  29100 (4220)  35000 (5076)  15000 (2176)  35000 (5076) 
Discharge Flow lpm (gpm)  96 (25)  145 (38)  143 (37)  101 (26)  85 (22)  144 (38)  15 (3.9)  144 (38)  141 (37) 
Max. Internal Leakage lpm (gpm)  3 (0.8) 
Pilot Pump Flow lpm (gpm)  9 (2.3)  13 (3)  13 (3)  13 (3)  13 (3)  13 (3)  13 (3)  13 (3)  13 (3) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  15 (4) 

Table 29
Part Number  434-8187 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  900  900  900  900  900  900  900  900 
Power Shift Pressure kPa (psi)  3380 (490)  Vent port (54) to atmosphere  1180 (170) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49) to atmosphere  1830 (265)  3610 (525)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  2500 (363)  5300 (770)  35000 (5076)  15000 (2175)  32500 (4715) 
Discharge Flow lpm (gpm)  95 (25)  285 (75)  283 (75)  233 (62)  3±13 (1±3.4)  274 (72)  30 (7.9)  285 (75)  260 (69) 
Max. Internal Leakage lpm (gpm)  25 (6.6) 
Pilot Pump Flow lpm (gpm)  9 (2.3)  27 (7.1)  27 (7.1)  27 (7.1)  27 (7.1)  27 (7.1)  27 (7.1)  27 (7.1)  27 (7.1) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  30 (7.9) 

Table 30
Part Number  434-8188 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  900  900  900  900  900  900  900  900 
Power Shift Pressure kPa (psi)  1670 (242)  Vent port (54) to atmosphere  1100 (160) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49) to atmosphere  1890 ±250 (274±36)  3610±50 (525±7)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  16200 (2350)  20700 (3002)  35000 (5080)  15000 (2176)  34700 (5033) 
Discharge Flow lpm (gpm)  93 (24.5)  139 (37)  137 (36)  103 (27)  63 (16)  137 (36)  15 (4)  139 (37)  134 (35) 
Max. Internal Leakage lpm (gpm)  5 (1.3) 
Pilot Pump Flow lpm (gpm)  15 (4)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  17 (4) 

Table 31
Part Number  434-8189 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  900  900  900  900  900  900  900  900 
Power Shift Pressure kPa (psi)  3000 (435)  Vent port (54) to atmosphere  980 (142) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49) to atmosphere  1260 ± 250 (183 ± 36)  3610 ± 50 kPa (524 ± 7)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  10400 (1508)  17700 (2567)  38000 (5511)  6860 (995)  20700 (3002) 
Discharge Flow lpm (gpm)  121 (32)  184 (48)  181 (48)  132 (35)  57 (15)  181 (48)  20 (5)  183 (48)  179 (47) 
Max. Internal Leakage lpm (gpm)  3.5 (0.9) 
Pilot Pump Flow lpm (gpm)  15 (4)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  20 (5) 

Table 32
Part Number  437-4831 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  900  900  900  900  900  900  900  900 
Power Shift Pressure kPa (psi)  1190 (173)  Vent port (54) to atmosphere  1190 (173) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49) to atmosphere  1330 (193)  3610 (525)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  17300 (2509)  23300 (3379)  35000 (5076)  6860 (995)  29700 (4308) 
Discharge Flow lpm (gpm)  94 (25)  180 (47)  172 (45)  119 (31)  74 (19)  177 (47)  20 (5)  180 (47)  167 (44) 
Max. Internal Leakage lpm (gpm)  13 (3) 
Pilot Pump Flow lpm (gpm)  15 (4)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  20 (5) 

Table 33
Part Number  465-1020 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  900  900  900  900  900  900  900  900 
Power Shift Pressure kPa (psi)  1190 (173)  Vent port (54) to atmosphere  1190 (173) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49) to atmosphere  1330 (193)  3610 (525)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  17300 (2509)  23300 (3379)  35000 (5076)  6860 (995)  29700 (4308) 
Discharge Flow lpm (gpm)  94 (25)  180 (47)  172 (45)  119 (31)  74 (19)  177 (47)  20 (5)  180 (47)  167 (44) 
Max. Internal Leakage lpm (gpm)  13 (3) 
Pilot Pump Flow lpm (gpm)  15 (4)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  20 (5) 

Table 34
Part Number  469-4091 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  900  900  900  900  900  900  900  900 
Power Shift Pressure kPa (psi)  1670 (242)  Vent port (54) to atmosphere  1100 (160) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49) to atmosphere  1890 ±250 (274±36)  3610±50 (525±7)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  16200 (2350)  20700 (3002)  35000 (5080)  15000 (2176)  34700 (5033) 
Discharge Flow lpm (gpm)  93 (24.5)  139 (37)  137 (36)  103 (27)  63 (16)  137 (36)  15 (4)  139 (37)  134 (35) 
Max. Internal Leakage lpm (gpm)  5 (1.3) 
Pilot Pump Flow lpm (gpm)  15 (4)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  17 (4) 

Table 35
Part Number  477-8794 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  900  900  900  900  900  900  900  900 
Power Shift Pressure kPa (psi)  1670 (242)  Vent port (54) to atmosphere  1100 (160) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49) to atmosphere  1890 ±250 (274±36)  3610±50 (525±7)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  16200 (2350)  20700 (3002)  35000 (5080)  15000 (2176)  34700 (5033) 
Discharge Flow lpm (gpm)  93 (24.5)  139 (37)  137 (36)  103 (27)  63 (16)  137 (36)  15 (4)  139 (37)  134 (35) 
Max. Internal Leakage lpm (gpm)  10 (3) 
Pilot Pump Flow lpm (gpm)  15 (4)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6)  22.5 (6) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  17 (4) 

Table 36
Part Number  497-8501 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  900  900  900  900  900  900  900  900 
Power Shift Pressure kPa (psi)  980 (142)  Vent port (54) to atmosphere  1170 (170) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49a) and (49b) to atmosphere  1830 (265)  3610 (525)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  21000 (3045)  29100 (4220)  35000 (5076)  15000 (2176)  35000 (5076) 
Discharge Flow lpm (gpm)  96 (25)  145 (38)  143 (37)  101 (26)  85 (22)  144 (38)  15 (3.9)  144 (38)  141 (37) 
Max. Internal Leakage lpm (gpm)  10 (3) 
Pilot Pump Flow lpm (gpm)  9 (2.3)  13 (3)  13 (3)  13 (3)  13 (3)  13 (3)  13 (3)  13 (3)  13 (3) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  15 (4) 

Table 37
Part Number  524-8318 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  1600  1600  1600  1600  1600  1600  1600  1600 
Power Shift Pressure kPa (psi)  1700 (250)  Vent port (54) to atmosphere  1700 (250) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49a) and (49b) to atmosphere  1410 (205)  3460 (500)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  13400 (1945)  22000 (3190)  35000 (5075)  7000 (1015)  22800 (3305) 
Discharge Flow lpm (gpm)  86 (23)  228 (60)  220 (58)  128 (34)  73 (19)  228 (60)  30 (8)  228 (60)  215 (56) 
Max. Internal Leakage lpm (gpm)  16 (4) 
Pilot Pump Flow lpm (gpm)  8 (2)  20 (5)  20 (5)  20 (5)  20 (5)  20 (5)  20 (5)  20 (5)  20 (5) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  30 (8) 

Table 38
Part Number  524-8319 
Pump Rotation  Clockwise 
Step  1  2a  2b  2c  2d  3a  3b  4a  4b 
RPM  600  1800  1800  1800  1800  1800  1800  1800  1800 
Power Shift Pressure kPa (psi)  1700 (250)  Vent port (54) to atmosphere  1700 (250) 
Negative Flow Control Pressure kPa (psi)  Vent ports (49a) and (49b) to atmosphere  1160 (170)  3370 (490)  The port for the negative flow control pressure (NFC) of the pump being tested should be vented to atmosphere. 
Discharge Pressure kPa (psi)  17000 (2465)  23800 (3450)  35000 (5075)  7000 (1015)  30000 (4350) 
Discharge Flow lpm (gpm)  83 (22)  249 (65)  239 (63)  156 (41)  102 (27)  245 (64)  30 (8)  249 (65)  230 (60) 
Max. Internal Leakage lpm (gpm)  16 (4) 
Pilot Pump Flow lpm (gpm)  8 (2)  23 (6)  23 (6)  23 (6)  23 (6)  23 (6)  23 (6)  23 (6)  23 (6) 
Pilot Pump Discharge Pressure kPa (psi)  3920 (568) 
Standby Negative Flow Control Pressure kPa (psi)  4900 (710) 
Standby Discharge Pressure kPa (psi)  4900 (710) 
Standby Discharge Flow lpm (gpm)  30 (8) 

Test Bench Tooling

Table 39
Part Number  Mounting Flange  Drive Adapter  Suction Adapter  Split Flange  Flange Adapter  Power Shift Port  Negative Flow Ports  Case Drain Port 
225-4510  Canceled replaced by 437-4831 
247-8925  Canceled replaced by 437-4831 
247-8993  Canceled replaced by 434-8188 
259-0818  Canceled replaced by 437-4831 
266-7944  Canceled replaced by 437-4831 
266-7954  Canceled replaced by 434-8188 
283-6084  Canceled replaced by 437-4831 
283-6085  Canceled replaced by 434-8188 
283-6116  Canceled replaced by 434-8188 
295-9655  Canceled replaced by 434-8188 
295-9663  9U-5750  9U-7519  1U-9867  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
315-4391  Canceled replaced by 434-8188 
315-4392  Canceled replaced by 437-4831 
315-4393  Canceled replaced by 434-8188 
322-8731  Canceled replaced by 434-8188 
322-8732  Canceled replaced by 437-4831 
322-8733  9U-5750  9U-7519  1U-9868  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
342-1826  Canceled replaced by 437-4831 
342-1827  Canceled replaced by 434-8188 
342-1837  9U-5750  9U-7519  1U-9868  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
349-4065  Canceled replaced by 369-9602 
349-4066  9U-5750  9U-7519  1U-9867  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
360-4594  9U-5750  9U-7519  1U-9868  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
360-4595  9U-5750  9U-7519  1U-9867  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
369-9602  9U-5750  9U-7519  1U-9868  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
434-8187  9U-5750  9U-7519  1U-9868  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
434-8188  9U-5750  9U-7519  1U-9868  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
434-8189  9U-5750  9U-7519  1U-9867  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
437-4831  9U-5750  9U-7519  1U-9867  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
465-1020  9U-5750  9U-7519  1U-9867  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
469-4091  9U-5750  9U-7519  1U-9868  9U-5750  9U-7519  9/16 STOR  9/16 STOR  1 1/16 STOR 
477-8794  9U-5750  9U-7519  1U-9868  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
497-8501  9U-5750  9U-7519  1U-9868  1P-5767  9U-7440  9/16 STOR  9/16 STOR  1 1/16 STOR 
524-8318  1U-5738  4C-4088  1U-9874  8T-9403  9U-7438  9/16 STOR  9/16 STOR  1 1/16 STOR 
524-8319  1U-5738  4C-4088  1U-9874  8T-9403  9U-7438  9/16 STOR  9/16 STOR  1 1/16 STOR 

Caterpillar Information System:

IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Capacities (Refill)
C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Cooling System - Test
M325D Material Handler Power Train Axle Shaft - Remove - Steering Axle
TH210 and TH215 Telehandlers Engine Starting
C27 and C32 Generator Set Engines E057 Low Engine Coolant Level Derate
3126B Industrial Engines E039 Low Engine Oil Pressure Derate
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders Muffler
834H Wheel Dozer and 836H Landfill Compactor Machine Systems Cab - Install
834H Wheel Dozer and 836H Landfill Compactor Machine Systems Cab - Remove
AP1055D and BG2455D Asphalt Pavers Engine Supplement Engine - Remove
3126B Industrial Engines E025 High Inlet Air Temperature Derate
2005/04/25 202-0453 Spanner Wrench As Removes Spanner Nut that Retains the Final Drive and the Bearings {0722, 0727}
740 EJECTOR Articulated Truck Operation Information
267B, 277B and 287B Multi Terrain Loaders Machine Systems Control Valve (Work Tool) - If Equipped
C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Water Temperature Regulator - Test
M325D Material Handler Power Train Axle Shaft - Install - Steering Axle
TH210 and TH215 Telehandlers Capacities (Refill)
AP-650B and BG-225C Asphalt Pavers Track Roller Bearings - Lubricate
834H Wheel Dozer and 836H Landfill Compactor Machine Systems Fan Reversing Valve - Remove
834H Wheel Dozer and 836H Landfill Compactor Machine Systems Fan Reversing Valve - Install
IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Window Washer Reservoir - Fill
Inspection and Repair of the Frame{7000, 7051, 7051, 7301} Inspection and Repair of the Frame{7000, 7051, 7051, 7301}
390D Excavator Leaving the Machine
C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Water Pump - Inspect
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.