2003/12/15 Caterpillar


Replacement of the Fuel Ratio Control Diaphragm {1251, 1278}

Usage:

CS-323C 1EN
Backhoe Loader:
430D (S/N: C3J1-UP; BNK1-UP; BML1-UP)
430D AWS (S/N: C7E1-UP)
430D IT (S/N: C5B1-UP)
430D IT, AWS (S/N: C9P1-UP)
438D (S/N: BPE1-UP; S8J1-UP; S8M1-UP; BPN1-UP)
442D (S/N: BRG1-UP; BRY1-UP)
442D AWS (S/N: S4T1-UP)
Excavator:
315 (S/N: 3ZM1-UP)
315B (S/N: 5SW1-UP)
317 (S/N: 4MM1-UP)
317N (S/N: 9SR1-UP)
M312 (S/N: 6TL1-UP)
M315 (S/N: 7ML1-UP)
Integrated Toolcarrier:
IT14G (S/N: 8ZM1-UP; 1WN1-UP)
Paving Compactor:
CB-434C (S/N: 4DN1-UP; 4MW1-UP)
CP-323C (S/N: 6DM1-UP)
CP-663E (S/N: AFL1-UP)
CS-323C (S/N: 1EN1-UP)
CS-663E (S/N: AEF1-UP)
CS-683E (S/N: AGR1-UP)
PS-150B (S/N: 3XR1-UP)
Wheel Loader:
914G (S/N: 7ZM1-UP; 9WM1-UP)
924G (S/N: AAN1-UP; 9SW1-UP; 3PZ1-UP)
924GZ (S/N: AAB1-UP; 6YW1-UP; 3DZ1-UP)

The 165-3812 Diaphragm that controls the ratio of air to fuel is no longer available from Caterpillar as a serviceable component of the fuel injection pumps that are on the machines that are listed above. Repair and replacement of the fuel ratio control diaphragm on Delphi fuel injection pumps must be carried out by an authorized Delphi dealer. Replacement of the fuel ratio control diaphragm requires checking the settings on the fuel pump after the repair is completed. This check must be made on a fuel injection test bench that has been properly calibrated in order to maintain compliance with emissions standards of the EPA. These tests can only be carried out by an authorized Delphi dealer.




Illustration 1g01039905

Typical Fuel Injection Pump

(1) Location of the Fuel Ratio Control Diaphragm

Delphi has increased the warranty of the fuel ratio control diaphragm for pumps that were manufactured in October 2002 or a previous date. The warranty has been extended for an additional 12 months. The new warranty on the pumps covers only the fuel ratio control diaphragm. The fuel ratio control diaphragm will have warranty coverage for 24 months from the date in service. The fuel ratio control diaphragm will be covered for a maximum of 30 months from the manufactured date of the pump. Components in pumps that were manufactured during November 2002 or a later date are subject to the normal terms and conditions of warranty.

Caterpillar Information System:

M325D L MH and M325D MH Material Handlers Hydraulic System Cylinder (Boom, Stick and Grapple)
416D, 420D, 424D, 428D, 430D, 432D and 442D Backhoe Loaders Engine Supplement Fuel Tank - Install
914G and 914G2 Compact Wheel Loaders and IT14G and IT14G2 Integrated Toolcarriers Hydraulic System Solenoid Valve (Ride Control)
914G and 914G2 Compact Wheel Loaders and IT14G and IT14G2 Integrated Toolcarrier Machine Systems Oscillating Axle Housing (Rear)
914G and 914G2 Compact Wheel Loaders and IT14G and IT14G2 Integrated Toolcarriers Hydraulic System Coupler Cylinder
416D, 420D, 424D, 428D, 430D, 432D and 442D Backhoe Loaders Engine Supplement Fuel Tank - Remove
CP-433E, CS-423E and CS-433E Vibratory Soil Compactors Hydraulic System Oil - Change
446D Backhoe Loader Axles, Differential and Brakes Axle Housing and Bearing Preload - Adjust
CP-433E, CS-423E and CS-433E Vibratory Soil Compactors Engine Oil Sample - Obtain
725 and 730 Articulated Trucks Braking System Solenoid Valve (Parking Brake) - Test
2003/12/29 Correction to Specifications , "STIC Control Lock" {3034}
2003/12/29 Correction to Specifications , "STIC Control Lock" {3034}
914G and 914G2 Compact Wheel Loaders and IT14G and IT14G2 Integrated Toolcarriers Hydraulic System Ride Control Accumulator
924H, 924HZ, 928HZ and 930H Wheel Loaders Hydraulic System Coupler Cylinder
416D, 420D, 424D, 428D, 430D, 432D and 442D Backhoe Loaders Engine Supplement Air Cleaner - Remove and Install
446D Backhoe Loader Axles, Differential and Brakes Axle (Front) - Adjust
924H, 924HZ, 928HZ and 930H Wheel Loaders Hydraulic System Pressure Switch (Ride Control Disable)
2003/12/01 Updating Transfer Gear Groups With New Bearings {3159}
914G and 914G2 Compact Wheel Loaders and IT14G and IT14G2 Integrated Toolcarrier Braking System Brake and Planetary
914G and 914G2 Compact Wheel Loaders and IT14G and IT14G2 Integrated Toolcarriers Hydraulic System Hydraulic Accumulator (Pilot Oil)
914G and 914G2 Compact Wheel Loaders and IT14G and IT14G2 Integrated Toolcarrier Machine Systems Axle Mounting
914G and 914G2 Compact Wheel Loaders and IT14G and IT14G2 Integrated Toolcarriers Hydraulic System Work Tool Control
446D Backhoe Loader Axles, Differential and Brakes Differential Lock - Adjust
416D, 420D, 424D, 428D, 430D, 432D and 442D Backhoe Loaders Engine Supplement Engine - Remove
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